Machining with Ceramic Inserts - ceramic insert

2024-11-12 08:33:56

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Likewise, feed rate for the machine tool is usually measured in inches per minute (ipm). But for cutting tools, it is expressed as inches per tooth (ipt). Working from the optimum sfm and ipt for workpiece material, a machine tool's rpm and ipm can be determined and programmed.

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To get perspective on tooling considerations for high speed machining, we contacted Kennametal (Raleigh, North Carolina) to discuss high speed cutting tools.

Implementing higher speed machining in a shop has many benefits, some obvious but others less so. Obviously, making parts faster helps satisfy customers' demands for quicker deliveries despite shorter lead times. There are also benefits derived from increased tool life. It may seem paradoxical, but machining at high speed with the right tooling matched to the application can reduce tool wear because of the diminished cutting forces at high speed.

Spanning 113,500 square feet, the facility will centralize the company’s storage and distribution, as well as enhance operational efficiency.

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Cutting tool materials can be classified into five general categories. The materials are arranged from best toughness characteristics to best thermal hardness:

In contrast to traditional engravers' laborious manual adjustments, the xTool F1 offers a quicker and more effective method of configuring the device.

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations you can take back and immediately put into use in your own shop. The Precision Machining Technology Show is centered at the intersection of the industry's newest and most advanced product technologies, process innovations, business development prospects and personal career growth opportunities.

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The xTool F1 is versatile and supports deep engraving and embossing of nearly all materials at 4000mm/s. It’s portable, pre-assembled, and more compact than xTool D1 Pro, so you can easily transport it between workshop spaces.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

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The Detroit Auto Show, formerly known as the North American International Auto Show (NAIAS), is located squarely at the intersection of technology and mobility. It’s a global event filled with tangible advances ready to hit the pavement today. Here, the software is as revolutionary as anything out there, and the hardware always looks better with a good polish. You won’t find any devices that will fit in your pocket, but you will discover machines that will move you in the most literal sense. You’ll also connect with thought leaders from around the world, both in and outside the automotive industry, whose collective visions for the future of mobility will shape the way we move for years to come.

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OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

Taper fit between a tool body and the machine spindle can be in tolerance (per ANSI/ASME B5.10) and still cause runout and eccentricity problems for a high speed cutter. Mr. Lewis and others representing U.S. tooling manufacturers recommend application of the European ISO 1947 AT3 standard in place of ANSI/ASME B5.10. The ISO standard has twice the accuracy requirement of ANSI/ASME and results in a better connection between the spindle taper and the V-flange tool. To make sure the tooling you purchase for high speed applications is made to the new standards, specify ISO 1947 AT3 or equivalent from your tooling manufacturer for toolholders and collet chucks. For machine tool spindles, specify ISO 1947 AT2 (a lower AT number means a better fit). Mr. Lewis recommends gaging be acquired to check spindle and tool tapers in the shop.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

The xTool F1 can be purchased as a Standalone Laser Engraver, or as a Deluxe Bundle which includes accessories to increase working area, workflow and engraving capabilities at a discounted price!

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Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

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For example, a good vise is adequate if it supports the workpiece securely. It is recommended that positive stops be used to prevent torquing or movement of the workpiece in response to cutter motion.

The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.

CCAI is offering a comprehensive Industrial Finishing Safety Seminar developed by industry experts well-versed in safety for finishing operations. This day-and-a-half seminar focuses on NFPA 33, the Standard for Spray Application Using Flammable or Combustible Materials and will deliver important and critical information on how to safely operate an industrial finishing line. Topics Covered: An introduction to safety Overview and definitions General requirements and electrostatic spray equipment Ventilation Storage handling and distribution Fire protection Operations, maintenance and training Drying and curing Liquid and powder coatings Authority Having Jurisdiction panel discussion Who Should Attend? Manufacturing, staff and environmental engineers (industrial health & safety) Lead painters Maintenance leads and personnel Finishing equipment designers System controls and project engineers Facility managers Finishing industry distributors Date: Tuesday, March 11 and Wednesday, March 12 Time: Tuesday - 9:00 AM - 4:00 PM and Wednesday 8:00 AM - Noon Location: Sames 45001 5 Mile Road Plymouth, MI 48170 Registration Fee: CCAI Members: $599 / Non-Members: $750 Registration Fee Includes: Classroom instruction; lunch on day one; a certificate of completion; and a printed copy of the NFPA 33 Standard for Spray Application Using Flammable or Combustible Materials. Registration: CLICK HERE to register. Space is limited.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

The V-flange taper connection is a potential source for high speed vibration. Until recently, the V-flange taper and measurement gages used by cutting tool manufacturers were made to ANSI/ASME B5.10 standards. "Until high speed applications came along, the ANSI/ASME standard worked well," says David Lewis, staff engineer for Kennametal and vice chairman of the ANSI/ASME B5 standard committee.

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Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

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Generally, tungsten carbide cutters have a working range of 100 to 1200 sfm, according to Mr. Spanovich (HSS goes up to approximately 100 sfm). Ceramics, including silicon nitride, push the envelope up to 4,000 sfm. Polycrystalline diamond and CBN coated tools push sfm above 4,000. These rates are at chip loads of 0.003 to 0.030 ipt.

Successful high speed machining is dependent on static and dynamic rigidity among the many components that bring together the tool and the workpiece. Critical to this is a highly rigid connection between the tool, toolholder and the machine tool spindle.

High speed machining can help a shop manufacture more accurate parts with better surface finishes. Often, because a machine tool and workpiece setup must be very rigid for high speed machining, the results are more consistent workpieces.

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Tool balance becomes a big issue at high spindle speeds. "We recommend smooth shank tools, for end mills and drills, held by a hydraulic or roll-lock collet chuck for high speeds," says Mr. Spanovich. "Balance becomes an issue at 5,000 rpm and up. At those speeds, a notch shank with setscrew can move the tool enough off-center to induce vibration--hence chatter." For speeds of 20,000 rpm and up, a custom balance of tools and toolholder combination is recommended.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

The primary difference between HSK or other hollow shank, short taper toolholders is the way the tool fits into the machine tool spindle. HSK uses a simultaneous fit between the short taper and the face of the spindle. The connection is very rigid.

These rates represent optimum cutting potential for the right combination of workpiece material and cutter material. However, there are other factors that must be considered before a shop can hope to approach these kinds of cutting speeds.

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There are no specific formulas to determine the best combinations and results. It takes a little experimentation to find optimum feeds and speeds for a specific application.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Metal removal rates are faster today than ever before. What was considered high speed machining just a few years ago is regarded as conventional today. Many factors are driving shops to faster metal cutting rates. These include better and more capable machine tools and CNC processors that allow the machine to accurately cut at increasingly higher speeds and feeds.

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The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Machining speed is very application specific. Calling a machining process high speed draws a comparison between its current and previous performance capabilities. For example, high speed might mean changing from an HSS tool to solid carbide, which allows you to bump up machine feeds and speeds. Because carbide cutters, in many applications, can remove metal faster than HSS, a shop using carbide is machining faster compared with HSS rates. But it's relative because another shop, using cermet or ceramic cutters, can cut faster than carbide.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

The reason is simple centrifugal force. For the same reason tire manufacturers have speed ratings for radials, tooling manufacturers put a "not to exceed" rpm on cutters. The force created by rotating a body is exponential to the speed of rotation. That force is trying to rip the inserts away from their seats. Any part of a cutter flying off at 10,000, 15,000 or 20,000 rpm poses a risk to life and limb.

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

A less obvious benefit of high speed machining for shops moving in that direction is derived from the exercise of implementing it. Learning to do the things necessary for successful high speed machining can simultaneously elevate other facets of an enterprise to equivalent levels of productivity.

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In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Purchase XTool F1 alone or in a bundle with engraver, purifier, slide extension & rotary at a discount. These parts are also sold separately.Shop Parts

The tool crib is the backbone of any machine shop — without the right tools, nothing moves forward. While most ERP systems overlook the tool crib, ProShop integrates it seamlessly with CNC programming, job planning, scheduling and more. Join this webinar for an exclusive look at how Roush Yates Manufacturing Solutions leverages ProShop to document tool requirements, sync tool demand from CAM software and efficiently manage the tool crib and work instructions. Discover how ProShop transforms the tooling workflow to maximize efficiency and precision.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

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In this episode of the AM Radio podcast, Robots & Autonomy Editor Julia Hider joins Additive Manufacturing’s Executive Editor Stephanie Hendrixson and Editor-in-Chief Peter Zelinski to discuss how robots and 3D printing enable each other.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.

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Two Strong Lasers in One DeviceThe first laser engraver in the world to combine a 10W diode laser and a 2W infrared laser with a wavelength of 1064 nm.

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But in general, only two performance criteria are used to determine the applicability of a cutter. These are toughness or resistance to fracture (ductility) and thermal hardness (resistance to heat). A myriad combination of coatings, substrates and base materials can be created to deliver specific proportions of toughness and thermal hardness to fit various applications.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

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FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

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Specifically, the 2W 1064nm Infrared Laser can engrave all plastics and metals, including plated metal. With this laser machine, you can engrave thicker and larger objects easily.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

The importance of rigid fixturing cannot be overemphasized in high speed machining applications. While the goal of any fixturing or clamping setup is to hold a workpiece securely and allow for repeatable location of subsequent parts, high speed requirements magnify any imperfections in a workholding setup.

Indexable insert tools for high rpm are different than tools for conventional rotating speeds. Inserts are secured differently to the cutter body for high speed indexable tools. According to Mr. Spanovich, a simple setscrew clamp is not adequate for high rotation. Inserts are secured to the cutter body with a pin that fits into a detent molded in the insert. It is anchored on the cutter body in a direction perpendicular to the centrifugal forces generated by rotation.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

So, we're not going to assign a definitive value to high speed. Suffice it to say high speed machining means cutting metal faster that is customary for your operation.

Oct 14, 2024 — Use SFM=RPM x π x Cutter Diameter (in inches)/12to calculate SFM. For instance, let's calculate SFM using a spindle RPM of 3000 and a cutting ...

Cutter speed is the major influence in creating heat at the cutting edge of the tool. Maintaining a high chip load or feed is how heat is dissipated. Correct ipt, combined with the right cutter rake angle for the material being machined, produces a chip of sufficient density to carry heat from the cutting zone so work hardening can be avoided.

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Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

Commercial considerations are also driving shops toward higher rates of productivity. The need to put more work across machine tools has shops looking constantly to improve metalcutting processes.

Negative rake tools have a much stronger leading edge and tend to push against the workpiece in the direction of the cutter feed. This geometry is less free cutting than positive rakes and so consumes more horsepower to cut.

Fast CNC processing and high-pressure coolant contribute to removing metal at dramatic rates. But what should a shop know about cutting tools in high speed machining?

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The xTool F1 laser engraver combines a 10W diode laser and a 2W infrared laser with a wavelength of 1064 nm, which boosts its cutting capabilities. Because of the available laser power, this tool can engrave a variety of materials, including wood, leather, painted metal, and dark opaque acrylic.

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

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Starting with HSS and progressing to diamond and CBN coatings, a scale can be built progressively from best toughness characteristics to best thermal hardness. High speed steels take a pounding but can't take much heat. Ceramics and diamond coated cutters can take the heat but fracture easily.

Thermal shock is another consideration for users of high speed tools--especially ceramic and harder cutting edges. Irregular distribution of coolant in the cut can create an unstable heat zone for these cutters. Designed to operate at elevated temperatures, the cutter material can undergo successive heat and chill cycles in the cutting zone that can create premature failure from thermal shock.

Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

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Two Strong Lasers in One DeviceThe first laser engraver in the world to combine a 10W diode laser and a 2W infrared laser with a wavelength of 1064 nm.

Additionally, this laser engraving tool includes a powerful algorithm that supports high-level design detailing and realism. Your work will always differentiate itself from others in a creative space because of its quality.

"In the mean time, shops looking to do high speed machining on their machining centers may be better off specifying AT3 or better V-flange tooling than waiting for an HSK standard tooling configuration," says Mr. Lewis. It could be a while before HSK or an equivalent standard for tool, spindle and gages comes along.

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

To quantify how fast a machine actually cuts metal, spindle rpm needs to be converted into something more useful. According to Dan Spanovich, application specialist for Kennametal, this figure is expressed as surface feet per minute (sfm).

While much of the discussion about high speed machining tends to focus on the role played by the machine tool, the cutter is its partner in high speed machining. And, that's the focus of this article. We're going to look at what a shop needs to know about specifying cutting tools for their high speed applications.

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Not only can Gelsight’s tactile sensor detect and evaluate defects, but it can also measure part features, surface roughness and even contamination.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

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Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

"The problem with HSK," says Mr. Lewis, "is no governing body has established a standard for tooling companies to manufacture to. There is a German DIN standard that's being considered by ISO but so far it has not been approved. There are also some challenges to HSK from Japan, other European countries and the United States. The question of what HSK will look like is not yet decided.

In an ideal cut, workpiece material, machine feeds, spindle speeds and cutter are all making their respective contributions in optimum fashion. As the cutter creates a chip, the heat generated by that action is transferred to the chip. When the chip breaks and leaves the cutting zone, the heat is carried away with it.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

Elusive as high speed machining is to define, there are measurements used for machining speed. These allow comparison between different rates and help a shop determine its place in the machining speed continuum.

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201321 — Cross-hole drilling can test a machinist's mettle. Courtesy of Mikron Corp. Monroe Porting operations in a cross-drilled manifold block.

Much has been written about HSK or equivalent tooling as a possible replacement for the V-flange connection in machining operations. "While there are some advantages to the design concept," says Mr. Lewis, "its widespread application is being held up in part by a lack of manufacturing standards."

AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda: Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

These two measurements are dependent on each other to determine the speed at which a workpiece can be maintained. For example, titanium can be cut effectively at about 250 sfm. That's using a chip load of 0.005 ipt. However, some shops report machining titanium at close to 500 sfm, but to do that, lighter chip loads are taken.

A generic definition of high speed machining is elusive. High speed is relative. What's very fast for one industry segment seems glacial to another.

At elevated cutting speeds and feeds, coolant may be less necessary than at conventional speeds. Heat is the by-product of machining. Generally it's the enemy of metalworkers. Increasingly however, heat is being used to help the cutting process.

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Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

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Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

In contrast to traditional engravers' laborious manual adjustments, the xTool F1 offers a quicker and more effective method of configuring the device.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

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Verisurf’s Machine Tool Probing (MTP) suite is an in-process automated inspection solution for CNC machine tools, offering inspection and reporting capabilities.

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Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

14-Day Return Policy We have a 14-day return policy, which means you have 14 days after receiving your item to request a return.

A big advantage of high speed machining is that at elevated rates of speed and feed, the chip is cut and evacuated so fast it tends to transfer little or no heat to the green workpiece. At conventional machining speeds, there is time for heat to move from chip to uncut metal and create a work-hardening condition. This increases the force needed to create a chip, which creates more heat, and on it goes. Coolant mitigates the cycle by reducing the temperature in the cut zone and flushing away the chips.

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

3 meanings: 1. a narrow flat surface at the corner of a beam, post, etc, esp one at an angle of 45° → Compare bevel (sense 1).

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Adopting PCD tooling has extended FT Precision’s tool life from days to months — and the test drill is still going strong.

This laser engraver includes the industry-leading Ultra Galvo system with a 0.00199mm motion accuracy. This means you can print intricate patterns accurately and achieve breath-taking results.

Discover four customization businesses you can start in 2024, plus all the equipment and supplies you need to get started.

Picking the right wood for laser engraving can be tricky. Read this to find out all the options you have and how to get the best results.

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

Begin automatically engraving materials when you buy this dual laser engraver from us! Your purchase of the standalone laser engraver or our xTool F1 Deluxe Bundle includes a $100 MakerFlo Gift Card which you can redeem for future purchases from MakerFlo Crafts.

Depending on the cutter material, chip load and surface speeds can be adjusted to deliver the best combination for a shop's application. If heavy metal removal is the goal, cranking up the chip load and sfm will maximize the cutting efficiency. For better finish, backing off the chip load while keeping sfm up will give good surface finish.

There are usually better solutions to chatter than just reducing the feed rate. Through vibration analysis, the chatter problem can be solved, enabling much higher metal removal rates, better quality and longer tool life.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

A cutting tool material has specific attributes that make it usable in a metalcutting application. Because applications vary so widely, there are many cutting material combinations from which to choose.

Proper selection of a cutting tool, especially an indexable cutter that is rated to spin at elevated speeds, is important. Not to put too fine a point on it, but we're talking potentially serious or even fatal accidents if a shop tries to exceed tooling speed ratings.

But at very high rpm, the tool rotation throws coolant away from the cut zone so without very high pressure or through-the-tool piping, it never reaches the cutting zone. "In some cases," says Mr. Spanovich, "trapped chips can remain in the cut, allowing them to be recut by the tool. We've found an air blast is very efficient for evacuating chips in high speed applications."

Picking the right wood for laser engraving can be tricky. Read this to find out all the options you have and how to get the best results.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda: Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

Chip load is feed rate for each cutting edge of the tool. For indexable insert tools, it's the load against each insert. On solid body cutters, chip load is rated against each tooth. According to Mr. Spanovich, a good working range of chip load is generally between a minimum of 0.003 ipt to a maximum of 0.012 ipt.

Turn your hobby into a profitable business this year! We’re sharing 34 crafts that make money with real-life examples for each.

PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

"The formation of a sufficiently thick chip is the goal," says Mr. Spanovich. "The idea is to use chips as a heat sink. Faster speeds make more heat, so directing that heat into chips becomes critical in high speed machining applications."

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Mix, match and save on powder coated tumblers or laser blanks with Build-A-Bundle. Save 10% on 25 mix and match blanks!

Flex Machine Tools’ Open House event will take place Thursday, December 5 at the company’s headquarters in Wapakoneta, Ohio. It will feature a facility tour and live machining demonstrations.

The angle of attack for the cutter edge, its rake angle, influences the chip load for a cutter. Rake angles vary from positive through neutral to negative. Positive rake angles present a sharper edge to the workpiece. It's also a weaker edge. Positive rake tools tend to pull the workpiece toward them during the cut. They also tend to push chips up and away from the cutting zone.

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Read to discover the best laser engravers for tumblers (that don’t break the bank). We explain every detail to make your search a cinch!

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

You can buy this product as a standalone Laser Engraver or as a Deluxe Bundle, which includes accessories to increase working area, workflow and engraving capabilities at a discounted price.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

High speed tooling geometry, in general, mirrors the geometry of conventional machining. "What you know about tool geometry for conventional machining transfers to higher speed applications," says Mr. Spanovich. "If there is a trend in high speed, it is toward a positive lead angle tooling. This lead angle effect allows greater ipt, by lifting the chip, while maintaining the same chip thickness. This greater feed rate results in higher speed machining.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Apr 26, 2012 — 20660 · Parallel cable with extruded insulation and jacket. Rating, 105 deg C, 600 Vac, Horizontal flame.

When you purchase from MakerFlo you'll also receive a $100 eGift Card with purchase which can be used for future purchases at MakerFlo Crafts.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

In high speed machining applications, the fixture should support the workpiece on a solid base and have enough mass to help damp cutter-induced vibrations. Fixtures for high speed need not be overly complex but should follow good shop practice.

3/8 X 12 Pitch Ext. Acme Thread Tool ... Made in U.S.A. ... Suncoast Shipping Deals ... If ordered by 4pm Eastern Standard Time Internal Tool will ship same business ...

Discover four customization businesses you can start in 2024, plus all the equipment and supplies you need to get started.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

When you purchase from MakerFlo you'll also receive a $100 eGift Card with purchase which can be used for future purchases at MakerFlo Crafts.

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

The xTool F1 can be purchased as a Standalone Laser Engraver, or as a Deluxe Bundle which includes accessories to increase working area, workflow and engraving capabilities at a discounted price!

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Machining with Ceramic Inserts - ceramic insert

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