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Conclusion: So we cannot rashing give a conclusion that the machine, or the insert or something is no good when chatter marks appear while machining. The reasoanable and workable method is to make an analysis, exclude the confounding facotrs and finally resolve the problem.
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5.The rigidity of the the machining center itself, the performance of the bearing and gears, and the stability between the spindle and and tool shank etc.
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3.Choice of improper cutting inserts. It is a common sense we know that inserts with different geometries, rake angle, entering angle, nose radius, chipbreakers etc, the reaction force shall be different accordingly. So it important to choose a proper insert.
4.Unreasonable setting of machining parameters. It includes factors of cutting speed, feed, cutting depth and cooling method etc.
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2.If the workpiece is fixed well. For some small parts, especially some parts with small size or thin walls, the poor fixing condition may also cause chatter marks due to its fragility or no proper fixture can be used.
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It is a headache for many engineers when there are chatter marks while machining. But why there would be chatter marks then?
1.External reason of rigidty: that is, the rigidty of the shank, the boring bar, the head and the connecting parts etc may cause chatter marks. So rigidity is very important while machining very small or deep holes.