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2024-11-06 03:59:26

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Using the constant 0.262 inch, the 12 was moved below the division line by multiplying Pi/1 by 1/12. Therefore, Pi/12 = 0.26179 inch. Then the formula becomes sfm/(0.262 inch) (diameter). Using the constant 3.82 inch, Pi moves above the division line by multiplying 12/1 by 1/Pi. Therefore, 12/Pi = 3.819 inches. Then, the formula becomes (sfm by 3.82 inch)/diameter. One formula is no more accurate than the other with the exception of how many decimals the constant is carried out to.

Zeiss Quality Innovation Days brings together quality and metrology experts from all over the world to take part in industry-specific sessions.

We thank you for your continued interest in and support of PM and welcome any questions you might have about the brand’s new content gating strategy.

This 2023 Emerging Leader developed a product in response to a call for help from Yamaha that was a huge hit in the snowmobile industry when it hit the market in 2010. In fact, it is now a common product that most snowmobile OEMs have implemented.

Production Machining’s June 2024 technology showcase includes some of the latest technology from Siemens, Ceratizit, Walter, Kennametal and more.

Here are some tips for choosing, maintaining and customizing a granite solution that will best meet your shop’s particular inspection needs.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

2) Annealing of the tool substrate occurs. The substrate becomes softer than the metal being cut, clearance is lost, pressure and heat increase exponentially, and the tool fails.

Rotary transfer machines remain well-suited for high-volume production, but are now more accommodating to smaller batch sizes.

Lately, I have found myself engaged in debates with younger people on how to properly calculate rpm from surface speed. The heart of our disagreement is centered on which diameter to use when converting surface speed to rpm. Also, I think much of the misconception comes from programming in constant surface footage.

Over the past year, Mike Gresen has led his team through the process of opening a new Benchmark Electronics location without interrupting supply to customers and within the company budget, shutting down production for only three business days.

In this case, new controllers for two coordinate measuring machines — one 26 years old — with new programming software offers the possibility to enable multisensor inspection of critical, turned aerospace components.

Recent testing has shown that thread rolling can be more economical than thread cutting when producing 4,000 parts or more. A newly created calculator can help you to determine which might be the better option for your threading applications.

MicroCare offers alternatives and expertise for replacing 3M Novec vapor degreasing fluids which are being discontinued, including fluoropolymers, fluorinated fluids and PFAS-based additive products.

Various methodologies paired with online tools can help small to mid-sized manufacturers determine how to predict and calculate the potential economic benefits of robotic equipment for their specific needs.

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The 12,000-square-foot Center for Machining Excellence houses a wide range of technology and serves as a hub for industry innovation that is accessible to manufacturers and industry thought leaders worldwide.

Join this webinar and discover how to overcome multi-channel mill-turn and Swiss CAM programming challenges using SolidCAM, with amazing machine simulation and customized post-processors tailored for your mill-turn and Swiss CNCs. Darrin Bryant, SolidCAM’s applications engineer, will highlight how to utilize SolidCAM's CAM software to enhance your CNC manufacturing and demonstrate how to optimally set up your projects for guaranteed success. Agenda: Major benefits of SolidCAM's single window integration and full associativity in Solidworks Embracing the future of increasingly complex CNC machines—including five-axis, Multi-Channel Mill-Turn and Swiss CNCs Exclusive features of SolidCAM's iMachining that provides much shorter cycle times and superior tool life Using iMachining Technology Wizard takes the guesswork out of defining cutting conditions and automatically provides optimal feeds and speeds while considering stock materials, cutting tools and CNC machine properties Using SolidCAM’s Toolkit to easily create customized precision project setups Highlighting the advantages of multiple verification options in SolidCAM Utilizing SolidCAM’s operations sequence manager to simplify synchronized part creation with fewer steps and higher success

Superb critical thinking, top-notch leadership skills and a passion for building a strong team are a few of the common traits held by this year’s five Production Machining Emerging Leader award winners.

Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

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By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

System 3R’s self-centering vises and accessories are designed to provide high cutting performance and centering and repeat accuracy.

When small job shop Ansonia Manufacturing took on a tricky hardware component job for a “live” glass art sculpture, it realized a boring head would be needed to machine the part complete on its live-tool lathe.

Following World War II, many new alloys were developed. New standards were needed to increase American productivity. Metcut Research Associates, with technical support from the Air Force Materials Laboratory and the Army Science and Technology Laboratory, published the first Machining Data Handbook in 1966. The recommended speeds and feeds provided in this book were the result of extensive testing to determine optimum tool life under controlled conditions for every material of the day, operation and hardness. So, for turning, boring or drilling operations, there is a recommended surface speed that can be used to calculate a suitable rpm. The hard work was done long ago.

Since the units need to be expressed the same above and below the division line, the first step is to convert to the lowest common denominator.

Having strategies in place for managing chips is an important part of protecting the production process, from tool life to product quality.

PMTS 2023: This tool management solution with Optik software is designed to help shops increase production output and decrease human error.

As he progressed to CNC Swiss lead and later to his current position as CNC Swiss production supervisor, Darrin Baker helped the Swiss department at Liberty Precision double its productivity, according to his nominator.

Machine tools capable of performing multiple functions and machining parts to completion are becoming the standard rather than the exception. Incorporating automation into these systems allows for extended periods of operation without the need for operator intervention.

Individual elements of the machining process such as machine tools, tooling and even CAD/CAM software play a role in overall machine shop sustainability. Observing the entire process especially when it comes to their influences on energy usage is key.

Digimar 816 CLT height gage is equipped with an intuitive touchscreen, ergonomic handles and dynamic measuring functions, designed to offer performance and ease of use.

With the recommended surface footage determined, the next step is to determine the diameter to use when calculating rpm:

User-friendly inspection software for CNC machining centers was shown at IMTS 2024 monitoring measurements between and after machining while performing SPC based on recorded measurement values.

The Production Machining media brand covers advanced new technology, practices and processes in the manufacture of precision machined parts in high volumes. About Us

The SLV901 and SLV803 solvents are formulated to maintain cleaning efficacy while providing a safe, environmentally friendly alternative to processes that use PFAS and HFCs.

The Metalnox line of solvent products are designed to improve reliability and increase the ease of cleaning in vacuum and vapor degreasing processes.

Mike Medeiros, production manager at North Easton Machine Co., has been advocating CNC Swiss lathes for years, attempting to persuade his local high school’s administration to add the technology to the school’s machining program. Finally, his efforts paid off.

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Production Machining’s October 2024 technology showcase includes some of the latest technology from Ceratizit, Kennametal, Mate Precision Techologies, Horn and Mazak.

User-friendly inspection software for CNC machining centers was shown at IMTS 2024 monitoring measurements between and after machining while performing SPC based on recorded measurement values.

PM plays a distinctive role and has earned a place of esteem within the focused and specialized industry it serves. Large developments in the media landscape are forcing us to change the way we communicate with our audience. We are confident that our audience values the role PM plays in their professional lives and will join us in this effort to stay connected to them.

Ecoclean’s Acoustic Performance Measurement (APM) system provides in-line measurement of ultrasonic frequency and power in fully automated immersion cleaning systems on a batch-by-batch basis or at defined time intervals, such as once a shift, day or week.

Critical Cleaning Hands-on Workshop Do it; learn it! The one-day workshop teaches how cleaning and cleanliness testing work. By participating in hands-on exercises of techniques for cleaning and cleanliness verification, attendees gain the understanding and knowledge to make practical, effective, and sustainable manufacturing decisions. While exercises are supplemented by demonstrations and tutorials, the workshop is not death by PowerPoint! Topics include aqueous, solvent, and “non-chemical” cleaning, including cleaning chemicals and cleaning processes (spray, ultrasonics, cyclic nucleation, in-line, batch). Most manufactured product and product contact surfaces require cleaning during (and sometimes after) manufacture and assembly. Examples of areas where effective cleaning is essential include: metal fabrication, product assembly, optics, electronics, microelectronics, wafer fab, medical devices, aerospace/aeronautics, military, and additive manufacturing. WHAT DO YOU CALL CLEANING? There are many different terms for cleaning. Cleaning Precision Cleaning Critical Cleaning Safety/Critical Cleaning Surface Prep for Finishing Technical Cleanliness Residue Removal WHO WILL BENEFIT FROM THE WORKSHOP If you or your company fabricates, finishes, maintains or repairs product or product contact surfaces (like reaction vessels), this workshop is time well-spent. If you sell chemicals or cleaning equipment, this workshop will help you better understand and optimize the market for your products. Examples include: Manufacturing Engineers Product Designers Managers Sales and Marketing Managers Facilities Personnel Assemblers, operators Process Technicians Quality Control Personnel Regulatory Affairs Experts (industry, military, and government) Safety/environmental professionals Participants will receive a PDF Certificate of Completion with continuing education credits from Sam Houston State University.

1) Common molecules between the tool and the hot chip are attracted, and welding occurs. Therefore, cutter clearance is lost, pressure and heat increase exponentially, and the tools fails.

A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.

Participants who pass the program quizzes earn a certificate of successful completion, as well as 4 hours of continuing education credit from Sam Houston State University.

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These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.

The Precision Machining Technology Show is a great example of discovering ways shopfloor employees can become more efficient, thereby helping shops become more profitable.

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Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

The expanded partnership now includes advanced production metrology systems, covering contour, roughness and form instruments, as well as advanced optical metrology systems.

At EMO 2023 in Hannover, Germany, FANUC presented an automated manufacturing cell simulating the complete production and measurement of aluminum electric vehicle (EV) inverter cases.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

New part programming developments continue to be added to the Tri-County Technical College curriculum and solutions for Swiss-type lathes might soon be included.

Production Machining’s October 2024 technology showcase includes some of the latest technology from Ceratizit, Kennametal, Mate Precision Techologies, Horn and Mazak.

PMTS 2023: The InchMax Series includes 2- and 4-flute square end mills which feature Union Tools’ UT coating and its standard Super Micro Grain carbide and tolerances.

PMTS 2023: The Mazak Syncrex series comes in four bar capacities, ranging from 20 to 38 mm, and is available in 7-, 8- and 9-axis configurations as well as a 9-axis model with full B-axis contouring.

As a result, it has become increasingly important for PM evolve its audience development strategy and learn as much as possible about who is accessing our content, what content they are accessing and how they are accessing it.

Starting on Thursday August 8, 2024, PM will begin “gating” its premium content, asking all new website users to provide some information about themselves — name, title, employer, email address — before they are provided free access to the content.

Can increasing productivity and reducing carbon emissions go hand-in-hand? For its high-volume machining customers, Sandvik Coromant offers a tool for data collection and comparison to aid sustainability-minded process decisions.

I recently learned about a 153-year-old manufacturer that has produced billions upon billions of precision, metal pins which started another business making one-off wooden baseball bats. (Like I asked it to do for me and you’ll see at this year’s Precision Machining Technology Show). Here I explain why it’s worth the time to read that article.

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The Capital Corporation is pleased to announce that Rowley Company ("Rowley") acquired Fleuron En-terprises, Inc. ("Fleuron"), a portfolio company of Ancor Partners. Headquartered in Gastonia, North Carolina, Rowley is an industry leader in the professional window coverings market. This acquisition of Fleuron further enhances Rowley's leadership position in custom decorative drapery hardware industry. Fleuron, a Dallas, Texas based company, primarily operates under three brands: Paris Texas Hardware, The Finial Company and Gould New York. The Capital Corporation was retained by Rowley and its shareholders to serve as Rowley's exclusive financial advisor for this transaction. This transaction serves as another example of The Capital Corpo-ration capitalizing on its decorated 25 years of assisting owners of private companies sell, buy and/or finance their business. About Rowley Company: An industry leader in the professional window coverings market and international distributor of home décor products. Rowley provides drapery and upholstery tools and supplies to resi-dential and professional designers, installers and workrooms for the fabrication of custom window treatments and home décor. Over 15,000 products are available to Rowley's customers and available for same day delivery. For more information about Rowley and its family of designer hardware brands visit www.rowleycompany.com About Fleuron Enterprises: Fleuron Enterprises, Inc. is a leading industry provider in the design and manu-facturing of high-end premium decorative drapery hardware products for the interior design market. Offering a complete line of mid-to-high price point products, Fleuron established three successful brands, The Finial Company, Paris Texas Hardware and Gould New York. Flueron's brands entail collec-tions which are beautifully hand-crafted with artistry and intricate finish details featuring refined, Old World hand finishing techniques. About The Capital Corporation: The Capital Corporation has been helping lower middle market companies achieve their financial objectives since 1991. Our M&A team of professionals have closed hundreds of transactions and leverage our backgrounds from WallStreet and Fortune 500 companies for the bene-fit of our clients. The Capital Corporation is one of seven Merger & Acquisition firms in the nation that has achieved the exclusive IMAP status, allowing for unparalleled access to a global buyer network across three dozen countries. Please visit our website, www.thecapitalcorp.com. Contact: Devin Green, 864.672.8400, dgreen@thecapitalcorp.com

Production Machining’s September 2024 technology showcase includes some of the latest technology from Expand Machinery, Paperless Parts, Monaghan Tooling Group, Walter USA and more.

While trochoidal milling might be a more well-known toolpath strategy, trochoidal turning can offer similar benefits such as high material removal rates especially for rough-turning operations.

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The same basic formula is used regardless of converting surface speed in metric or inch. In the formula below, I reflect constant surface speed (CSS). In the U.S., we use surface feet per minute or sfm. The rest of the world uses the expression Vc (m/min) or velocity in meters per minute.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

In the imperial system, we are given sfm, and the diameter is measured as a decimal of an inch. The unit of measure conversion is 12 because there are 12 inches in a foot. By multiplying the surface feet by 12, we convert the surface feet to surface inches.

Marubeni Citizen-Cincom’s tooling and accessory workshop at IMTS 2024 offered a chance to learn more about ancillary devices that can boost machining efficiency and capability.

I have heard people say the formula they use is different than the one above. Their formula uses a constant that is not Pi, while someone else has a different constant. Which one is correct? The answer is both. Each is derived from the same formula, and through rules of mathematical manipulation, different constants can be found. I use the rounded up constant of 0.262 inch, while someone else may use the constant 3.82 inch. The difference is which side of the division line was Pi manipulated.

PMPA national meetings are a great way to meet face-to-face and develop strategic relationships. PMPA members have access to dynamic speakers, informative sessions and networking opportunities. Our events are tailored so that everyone has a change to learn: owners, management, shop floor personnel, engineers, human resources, etc.

I was taught that excessive heat is the primary cause of premature tool wear. When a cutting tool is engaged in a workpiece, the friction generates heat. Some heat is carried away with the chip while some heat is thermally transferred to the tool substrate like a heat sink. With continuous use, as in turning, the heat absorbed by the tool increases and two different reactions can occur:

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations you can take back and immediately put into use in your own shop. The Precision Machining Technology Show is centered at the intersection of the industry's newest and most advanced product technologies, process innovations, business development prospects and personal career growth opportunities.

Marubeni Citizen-Cincom’s tooling and accessory workshop offers a chance to learn more about ancillary devices that can boost machining efficiency and capability.

H.B. Carbide Co. introduces the HB-710 grade for the machining of high-temperature materials, increasing edge line security and resistance.

Identifying and preventing these manufacturing sins will reduce or eliminate unnecessary waste, improve efficiency and productivity as well as protect profitability and cash flow.

Precision Machined Products Association's mission is to progressively lead members to sustainable success with reliable and relevant information, resources, advocacy, and networking opportunities. More information for the conference to come.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

In the metric system, the surface meters are given and diameter is given in millimeters. By multiplying meters by 1,000, we convert surface meters to surface millimeters.

We are doing this because the ways PM’s audience finds and accesses our content is changing. Google’s search algorithms, increasingly, make it difficult to connect PM’s content with the people who might make use of it. On top of that, generative AI like ChatGPT is serving up PM content to internet users without attributing that content to PM.

This parts cleaning company is elevating its efforts to become a technical cleanliness expert, which presents an exciting, yet sometimes arduous, journey. The ongoing education of the team as well as significant investments in equipment and processes attribute to this shop’s success.

This new vertical turning center with measurement and robotic automation processes is able to produce vehicle ball joint ball pins in 7 seconds.

Verisurf will offer complete metrology solutions that combine its model-based inspection and measurement software, training and live technical support with Hexagon CMMs.

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Now representing six brands in North America, Platinum Tooling offers tooling and related accessories for a range of machine tool types, including CNC mills, lathes and Swiss-types.

These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.

SolidCAM aims to align its product development and customer engagement strategies to address the evolving needs and challenges of the manufacturing industry.

This shop finds value in using an indexable-insert-style broaching tool to create blind-hole slots in heat-treated Inconel aerospace parts on a CNC lathe.

This new vertical turning center with measurement and robotic automation processes is able to produce vehicle ball joint ball pins in 7 seconds.

A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.

My understanding of surface speed per minute is the measurement of the linear surface that travels past a given point with every revolution in one minute of time.