Deburring Tool

You achieve accurate tolerances increasing the compliance of a part. This is particularly important for aerospace, automotive and medical manufacturing. Using our high-speed Air Turbine Spindles® for fishing, contouring and deburring on your CNC machine is a highly repeatable process that results in fewer scrapped parts due to human error or inconsistencies.

Using patented 25,000 – 90,000 rpm Air Turbine Spindles® you will reduce overall manufacturing time 6x-10x and enhance your deburring finish surface quality. Air Turbine Spindles® perform deburring and finishing processes on your CNC machine. Once you have completed your milling cycles automatic tool change from your carousel to load Air Turbine Spindles® for integrated high speed and feed deburring. Each machined part comes out of your CNC machine completely deburred. This strategy will save you time & money as well as improve your finished part surface RA quality.

Recommended Season: July to mid-September Cons/Hazards: If you don’t enjoy climbing, this trail isn’t for you. Also, on a hot summer’s day this trail, even though moderately shaded, gets a lot of sun exposure and can be quite a cooker. Fees/Permits: –A Northwest Forest pass is required at the trailhead. If you don’t have one, you can purchase the pass a few miles farther up the road at the Icicle Gorge trailhead. — A hiking permit is also required for both day and overnight hikers, but can be picked up at the trailhead (self register). Additional Information: –Contact the Leavenworth Ranger Station—phone (509) 548-6977—and ask for information about trail No. 1580. –Information for this trip description was compiled from our own trip reporter and 100 Hikes in Washington’s Alpine Lakes, published by The Mountaineers.

These governed high speed pneumatic CNC spindles with power to 1.4 HP (1Kw) are used as high speed heads in CNC machining, milling, contouring, finish pass and deburring cycles.

Air Turbine Tools® high speed mechanical Deburring Tools, Spindles and Motor Mounts can be used by a manual operator, on a CNC machine, robot or integrated for automated deburring. All of our product ranges: Air Turbine Tools®, Air Turbine Motors® & Air Turbine Spindles® are used for deburring parts in different deburring processes, as listed below.

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Our high-speed tools save you time & money! All Air Turbine Tools® products deburr using our constant high speed technology to produce a finer finish. Our unique products maintain high speed under cutting load! This is made possible by our patented ‘O’-ring controlled governor in our turbines, which increases air flow volume under load and delivers power on demand. The governor also regulates airflow to match cutting load, minimizing air consumption. When working at 25,000 rpm – 90,000 rpm you will also achieve longer cutting tool life and improved surface quality in the deburring process.

Map: View our topo map below for more information. Note: use ‘Print Preview’ before printing to properly scale this map to a full sheet of paper.

Air Turbine Tools® have the lowest vibration of any rotary pneumatic hand tool. The ultra-low vibration of Air Turbine Tools® means there are no operator working time limits when deburring edges with our air grinders.

Activities: Hiking Nearest Town: Leavenworth Skill Level: 2 Fitness Level: 2 Distance: Roundtrip to the basin: 5 miles Elevation: Elevation gain: 2500 feet

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Alternative products also do not reach and maintain high speeds in cut needed for smooth surface quality when deburring edges and surfaces. Some deburring tools also require a control system with an expensive electrical box. Air Turbine Motors® are simple to operate with no control system and no lubrication.  Our motors are oil-free and only require an inlet air pressure of 90 psi (6.2 bar) with dry clean air.

These direct drive pneumatic motor mounts are integrated into automation, mounted on robotics (with or without compliance units), and are used as spindles on lathes in deburring processes and part finishing applications.

Easily mounted on your robot arm with or without an end effector or compliance unit our Air Turbine Motors® operate with® no duty cycle and require no maintenance, no control system or lubrication.

Various methods for deburring exist, such as Manual Deburring, Mechanical Deburring, CNC Deburring, Robotic Deburring, Thermal Deburring & Electrochemical Deburring. Here we will focus on light powerful Air Turbine Tools® Mechanical Deburring Tools and Motor Mounts operating maintenance-free and oil-free at 25,000 rpm – 90,000 rpm and how these tools accelerate & improve your deburring process producing the finer finish surfaces!

Trip Instructions: –Follow the old road from trailhead for about 100 yards to the point where it splits. –Take the right fork and continue climbing steeply as the trail follows the creek. –The steepness gradually tapers off and, at 2.5 miles you reach an open basin. Turn around for a 5-mile roundtrip. –The trail continues from this basin for an 11.5-mile roundtrip hike to Lake Edna. See the Lake Edna trip description for more details.

The Chatter Creek Trail climbs steeply from the Icicle Creek Valley up through forests of Ponderosa pine and Douglas fir into the sub alpine zone of Icicle Ridge with its granite crags and larch glades. Along the way you have cloistered moments of introspection in the woods and expansive moments in the open for taking in views.

Robots produce faster than possible in manual deburring processes and they can work continually without downtime, HR issues or NIOSH working time limits.

Your fixtured Air Turbine Motor® will exceed increase the output of workload of robots whether on Fanuc, Motorman, Kawaskaki, Kuka, Universal Robots, ABB, Comau or any other type.

Access: –Follow US Highway 2 West through Leavenworth and turn left at the end of town on Icicle Road (follow signs to the Leavenworth National Fish Hatchery, there is a large gas station at the corner). If you are traveling Eastbound on Highway 2 over Stevens Pass go right on Icicle Road when you first enter Leavenworth. –The main road hooks right before the entrance to Sleeping Lady Resort. –From here, follow the Icicle Creek Road about 14.5 miles and turn right into the parking lot for the Chatter Creek Trail, which is different than the entrance to the Chatter Creek Campground. If you reach the Chatter Creek Campground or the guard station, you’ve gone too far.

Our motors integrate into radially compliant deburring robots allowing our pneumatic motors to follow the part profile compensating for surface irregularities and part positioning. When integrated into robotic arms such as ABB, Universal Robots, KUKA, Fanuc, RobotMaster, Comau, Kawasaki, Acme, Toshiba, etc our automated deburring solutions allow high feed rates in slicing off leftover edges and welded parts producing superior finish.

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The table of statistics also shows that Air Turbine Tools® are lightweight – from just 6 oz (0.17 kg). These statistics explain how Air Turbine Tools® effectively reduce hand-arm stress, carpel tunnel, tinnitus & burn risk! Our development has produced a reliable solution many users appreciate.

Air Turbine Tools® direct drives are different. With only 2 moving parts these deburring tools operate with reliability. That is possible because fewer moving parts result in low friction, no heat, low vibration and fewer repairs. No lubrication or maintenance is required as this mechanism uses no vibrating gears, vanes or lubrication. There are no electric high frequency brushes to burn up and no expensive control box is needed. Our patented technology enables you to work cleanly as Air Turbine Tools® require no oil. You will also eliminate oil-mist sprays and part contamination from your deburring process!

Our technical advisors are always available to consult on your deburring applications advising the best fit for your production. If you try Air Turbine Tools® we are confident you will see, hear and feel the difference! Our products do not have long lead times and are typically shipped 5-7 days from purchase.

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Another difference you will feel immediately – Air Turbine Tools® generate no heat. Often, we hear from operators working with other die grinders, vane tools, and pencil grinders of unbearable heat and barely being able to hold their deburring tools when working. It is amazing to see their excited reactions when using cool to touch Air Turbine Tools®.

This process is performed as a finishing cycle in your CNC program. CNC machines are more accurate than manual operations, with tighter tolerances than robots and automation. With 2-micron ultra-precision Air Turbine Spindles® also operate with no thermal expansion.

Support is always available from our technical team in the USA and Germany. Repair Service is available in Florida and Munich. Call our factory technicians at +1-561-994-0500 or email us at [email protected].

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Easy to set up and requiring no maintenance our patented pneumatic technology has no vanes, gears or high-frequency brushes. High-Frequency brushes in other electric motors create heat and burn up, necessitating repair.

They also emit no oil. When integrated into robots and automation you can operate metal deburring (or any other material) around the clock! This combination of governed high speed and uptime leads to significant gains in output!

Precision, high speed, power, direct drive reliability and time savings make deburring and finishing with Air Turbine Tools® the smart way to increase your shop’s quality and competitiveness.

Our rotary tools, die grinders, angled die grinders & router tools protect the health & safety of their operators from hand arm vibration syndrome (HAVS) and help abate repetitive stress injury (RSI) and Carpel Tunnel Syndrome(CTS) risks without sacrificing paramount performance. Low vibration combine with power on demand for effective and fast deburring of metal parts.  Only a light hand is needed to debur with these air tools, grinders,  and pencil tools at 25,000 to 90,000 rpm. Speed does the cutting with only a light hand needed!

Deburring machine

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May 2008 Update: The Icicle River Road was washed out by a massive land/snow slide in mid May near Doctor Creek. Motorized access to this trail will not be possible throughout all of June and probably well into the summer. Check with the Forest Service (509-548-6977,then 0, for front desk) to learn the status of the road. You can drive to the washout area, park nearby, and walk around the slide (not real easy but doable) and then walk or ride a mountain bike along the road–which actually provides a rather unique opportunity to have the trails leaving from the upper Icicle to yourself. Leave It Better Than You Found It. This should be every outdoor user’s goal. Pick up trash left by others, pull some noxious weeds along your route, throw branches over unwanted spur trails, don’t ride or walk wet trails when you’re leaving ruts/footprints deeper than ¼ inch… Disclaimer. Treat this information as recommendations, not gospel. Conditions change, and those contributing these reports are volunteers–they may make mistakes or may not know all the issues affecting a route. You are still completely responsible for your decisions, your actions, and your safety. If you can’t live with that, you are prohibited from using our information.

Our deburring tools are quick to start up and easy to manage. Our selection of over 40 tools are available for shipping in 5 to 7 business days with Slide Valve SV, DM Trigger Switch Control option, foot pedal or our optional patented automatic brake.

These light powerful pneumatic rotary tools, die grinders, pencil grinders, angled die grinders and router tools are used by an operator for part finishing, cleaning, polishing, turbine repair, de-flashing, engraving and marking as well as deburring in hand operations.

Operating at constant 25,000 – 90,000 rpm Air Turbine Spindles® have the speed necessary to optimise your cutting tool performance, produce superior surface finishes and extend tool life. The double-cut pattern found on many deburring tools allows for increased speeds and feeds. Our constant high-speed spindles finish parts using light fast passes and do not slow on your tool path. The governed high speed performance of Air Turbine Spindles® reduces cycle times 6 – 10X, increasing production from your CNC and freeing up the machine. When machined at our high speed and feed rate completed parts have a superior finish quality  to their manually hand-deburred parts, with more consistent and precise edge breaks.

Air Turbine Motors® unique pneumatic polishing, edge deburring and weld debris removal tools maintain rated high speed in cut due to our patented “O” ring Technology. This means that when deburring metal or even soft materials like plastic only the amount of air required to maintain constant speed under load is consumed. Consequently, you save up to 30% on compressed air consumption due to our governor-controlled airflow saving you money! And, Air Turbine Motors® high speed also gives you a cleaner finished surface.

Air Turbine Motors® deburr, mill, drill, rout and finish parts 24/7 at 25,000 – 90,000 rpm with no duty cycle, producing finer finish surfaces. With our patented governed turbine power increases on demand to maintain rated high speed in cut accelerating the process and reducing part costs!

“My work changed when I got this tool! It’s got a real bite. It’s light with nearly no vibration. My 201SV lasted 5 years with no maintenance before I got a new unit.”

Deburring is a finishing process that removes sharp edges, burrs, fins or inconsistencies from material, such as metals, steel and alloys, leaving the material with smooth edges and fine finished surface. Materials requiring deburring include aluminium, steel, alloys and other metals, plastic, rubber, composites or any other material worked in manufacturing processes. Deburring is frequently performed after machining operations which can leave sharp edges on the material, known as burrs, or in weld removal. Deburring improves the surface quality of a part making it flush for adhesion or joined to other parts, safer, more functional & more aesthetically appealing.