Micro End Mills 0.2mm - 0.5mm Feed & Speed - micro end milling

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SFM is a critical variable that determines the outcomes of machining processes. It significantly impacts the cutting tool’s performance and the final product’s quality. However, SFM helps identify the ideal tool speed for various materials by deciding the appropriate (RPM) for machining cuts. Understanding the appropriate RPM helps machine operators achieve precise and efficient cuts during machining.

Part designers and part programmers have to think differently. Esprit FX is a development from DP Technology (Camarillo, California) that helps overcome the "disconnect" that occurs when designers pass geometry to CNC programmers. FX stands for "feature exchange." It allows programmers using Esprit CAM software to receive information about the designer's original intent automatically so that part programs can be created more quickly and more accurately.

It is wrong to use inaccurate data or rely on outdated information that doesn’t match the specific tool in use. Ensure the cutting tool data is verified and maintain an up-to-date database of your machine tools’ specifications. You can also document cutting data of successful previous operations.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

MDL Europe needed a customizable CAM solution to program complex parts. Esprit CAM software from DP Technology proved easy to learn and increased production capabilities.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Automating challenging parts for full-weekend automation requires substantial process refinements that can significantly boost throughput.

The additional rotary milling axis on these machines allows them to complete many types of complex parts in a single setup, but these machines have gained a reputation for being difficult to program. Today’s CAM software, however, eases the programming challenge significantly.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

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Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

Using the formula Vc = n × π × D / 12, you can determine the cutting head if the spindle speed (n) is 3000 RPM and Diameter (d) is 1.8 inches.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

These formulas serve different purposes. Therefore, understanding and incorporating each in your CNC machining operation can offer extensive benefits, including:

AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda: Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

Esprit CAM introduces support for direct energy deposition additive manufacturing, offering users a full-spectrum additive solution from CAD file to finished part.

Software simulation helped this machine shop learn how to program its new advanced, high-tolerance wire EDM. The software also helped the shop turn job quotes around quickly.

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

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Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Machinists may fail to convert units correctly or confuse inches and feet when using the SFM formula. However, it would be best to use a machining software or calculator that can automatically convert the units to avoid human error. Also, it would help always to ensure diameters are indicated in inches and speeds are in revolutions per minute (RPM)

This article explains everything you need to know about SFM machining, its importance, and the standard units used in measuring SFM. Read on to the end to discover common mistakes in measuring SFM and how to avoid them. Let’s get to it!

Mazak’s facility in Florence, Kentucky, currently produces more than 70 machining solutions with a local workforce that exceeds 600 employees.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

A new order led Forbidn Manufacturing to buy a multitasking machine, but to program it effectively required taking on Esprit CAM software. The combination produces the part in two hours instead of eight.

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Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Whether you call it a milling machine, a machining centre, or a machine tool ... In fact, each machine tool we manufacture and each control feature we ...

JPL’s Space Instrument Shop does this routinely, but it takes some special equipment and some unusual procedures. Above all, it takes patience.

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

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AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Easily create and share custom lacrosse drills with your team or other coaches. The intuitive drawing tools make it easy to diagram plays and break them down.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

DP Technology has worked with Willemin-Macodel to optimize the ESPRIT CAM software for Willemin-Macodel’s complex mill-turn machines.

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Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Taking advantage of the open architecture of Esprit CAM software to write Visual Basic for Applications (VBA) macros simplifies CNC programming at this manufacturer of automotive presses.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

The tool crib is the backbone of any machine shop — without the right tools, nothing moves forward. While most ERP systems overlook the tool crib, ProShop integrates it seamlessly with CNC programming, job planning, scheduling and more. Join this webinar for an exclusive look at how Roush Yates Manufacturing Solutions leverages ProShop to document tool requirements, sync tool demand from CAM software and efficiently manage the tool crib and work instructions. Discover how ProShop transforms the tooling workflow to maximize efficiency and precision.

Sandvik Coromant’s QS Micro quick-change holding system combines simple tool changes with modularity, ideal for small part machining operations.

Although closely related, SFM (Surface Feet per Minute) differs from RPM (Revolution per Minute) because they represent different things. SFM calculates the linear speed of the tool’s cutting edge relative to the workpiece, while RPM measures the spindle’s rotational speed. The cutter diameter determines the relationship between the SFM and RPM. Machinists can convert RPM to SFM using the formula:

Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.

Flex Machine Tools’ Open House event will take place Thursday, December 5 at the company’s headquarters in Wapakoneta, Ohio. It will feature a facility tour and live machining demonstrations.

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

FPM is a common standard unit used in determining SFM. It easily conforms to other imperial measurements. Machine operators working with CNC machines in the U.S. know this measurement unit. However, the feed per minute unit requires conversion before it can be suitable for international use. Also, it is a less intuitive unit for those used to the metric system.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

The choice of CNC tools employed for machining operations often influences SFM calculation and application. Due to the variation in the capabilities and requirements of cutting tools, CNC tools often influence the optimal SFM for a specific operation. Here is how CNC tools Influence SFM in machining:

The ability to create custom add-ins using the Esprit CAM system’s API and Microsoft’s Visual Basic has significantly reduced thread programming times at this manufacturer of oil and gas industry components.

Besides, proper SFM helps ensure the appropriate performance of CNC tools. As such, SFM ensures the smooth transitioning of operations and enhanced quality products. While raw materials have varying machinability ratings, SFM significantly determines a material’s machinability and the tools’ hardness. It ensures machinists use the appropriate tools for the workpiece material, minimizing wear and tear.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

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CCAI is offering a comprehensive Industrial Finishing Safety Seminar developed by industry experts well-versed in safety for finishing operations. This day-and-a-half seminar focuses on NFPA 33, the Standard for Spray Application Using Flammable or Combustible Materials and will deliver important and critical information on how to safely operate an industrial finishing line. Topics Covered: An introduction to safety Overview and definitions General requirements and electrostatic spray equipment Ventilation Storage handling and distribution Fire protection Operations, maintenance and training Drying and curing Liquid and powder coatings Authority Having Jurisdiction panel discussion Who Should Attend? Manufacturing, staff and environmental engineers (industrial health & safety) Lead painters Maintenance leads and personnel Finishing equipment designers System controls and project engineers Facility managers Finishing industry distributors Date: Tuesday, March 11 and Wednesday, March 12 Time: Tuesday - 9:00 AM - 4:00 PM and Wednesday 8:00 AM - Noon Location: Sames 45001 5 Mile Road Plymouth, MI 48170 Registration Fee: CCAI Members: $599 / Non-Members: $750 Registration Fee Includes: Classroom instruction; lunch on day one; a certificate of completion; and a printed copy of the NFPA 33 Standard for Spray Application Using Flammable or Combustible Materials. Registration: CLICK HERE to register. Space is limited.

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We do almost exclusively nickel alloys, inconel 625 and 718 in their hard states. Some titanium. People always say these materials are so difficult and hard.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

The principal agenda of SFM is to attain efficient material removal and ensure an extended tool life span. While low SFM can reduce heat generated by machining operations and preserve tool life, high SFM increases production rates but generates extreme heat, resulting in rapid tool wear.

By investing in Esprit CAM software from DP Technology, French manufacturer Lathuille-Hudry was able to take full advantage of programming its multitasking machines to produce complex geometries.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

DP Technology and Alma have partnered to create a complete programming solution for robot additive direct energy deposition.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

Allfasteners offers a range of thread forming screws for all industries. Check out the range of thread forming screws today.

From AT-Machining, I’m a CNC Machining Expert in this field for more than 20 years. We offer cost-effective machining services from China. Ask for a quote for your ongoing or upcoming projects now!

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

Verisurf’s Machine Tool Probing (MTP) suite is an in-process automated inspection solution for CNC machine tools, offering inspection and reporting capabilities.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

AT-Machining is your one-stop CNC machine shop for reliable and effective machining capabilities. Our team of professionals can carefully analyze the requirements of your machining project to decide the ideal SFM to attain optimal efficiency and high-quality machining operation. We have experience handling a plethora of materials, and our state-of-the-art CNC machinery offers the flexibility and precision we need to meet the specific requirements of your application. Submit your CAD file now for instant quotes!

Deft use of macros for 'family-of-features' NC programming allows this compressor manufacturer to do in minutes what once took hours, and get more consistent machining processes in the bargain.

Furthermore, proper SFM settings help mitigate common issues like the deformation of the workpiece and tool skipping during machining processes. SFM calculation helps machinists prevent cutting tools from skipping across the workpiece, causing defects or damage to the cutting tool. Additionally, incorrect SFM calculation can cause excessive heat that may affect the workpiece. Therefore, proper SFM settings help ensure the workpiece retains its intended form and properties.

Taking recommended SFM values from tool manufacturers without evaluating the specific setup or material is a common mistake in SFM calculation. It would help to take manufacturers’ recommendations as a starting point and optimize SFM and RPM values/settings according to cutting conditions to ensure overall machining efficiency.

This year’s conference emphasized automation while centering human creativity, offering educational courses and workshops for customers.

In this episode of the AM Radio podcast, Robots & Autonomy Editor Julia Hider joins Additive Manufacturing’s Executive Editor Stephanie Hendrixson and Editor-in-Chief Peter Zelinski to discuss how robots and 3D printing enable each other.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

You might make significant errors in SFM calculation, which may affect the outcomes of your project if you aren’t careful enough. Here are some of the common pitfalls machinists and engineers encounter when calculating SFM and how best to avoid them:

JTD SAS implemented Esprit CAM software from DP Technology in order to solve the inefficiency of manually programming their CNCs. This saved programming time and ensured optimized cutting paths.

CAM software companies are offering software programs that allow their users to read STEP-NC files into their existing CAM software to generate the tool path and output for specific CNC machines. These "plug-ins" make many of the benefits of STEP-NC available to the average machine shop today.

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The changing demands of aerospace companies have prompted machine shops such as this one to evolve their processes and equipment to become more competitive.

Esprit and Cetim have expanded their partnership to include additive manufacturing, recently achieving support for binder jetting through Esprit Cam.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

A CAM system with an intuitive user interface, adaptable postprocessors and time-saving shortcuts help this manufacturer maximize unattended EDM burn time.

Command Tooling has become a leading manufacturer of precision CNC toolholders. Its products, primarily end mill, collets and shell mill holders, are designed and manufactured to deliver the extreme gripping pressure that ensures precise tool centering and rigidity.

The term refers to different levels of automation that CAM software developers are building into their NC programming software.

Machinists can easily determine the best cutting speeds in machining operations by calculating Surface Feet per minute (SFM). Doing so helps to ensure better tool life, efficient material removal, and superior workpiece surface finish. Below is an example of how to calculate SFM in CNC machining:

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

Aug 3, 2023 — For drilling through stainless steel, solid carbide drill bits are the preferred material for precise holes and longevity of the tool. Coating: ...

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Once you know the desired surface speed/SFM for a specific tool or material, these formulas help decide the required spindle speed (RPM). Below is how to convert SFM to RPM:

Pindel Global Precision’s CEO used his Navy SEAL experience to help his shop navigate the switch from one CAM system to another while manufacturing new ventilator parts in the middle of a pandemic.

The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.

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In the modern machining industry, surface speed calculators are invaluable tools that help prevent human error and ensure desired outcomes. Machinists can input spindle speed (rpm) and cutter diameter (D) in these devices and software applications to determine the best SFM for machining operations. Typical SFM calculation tools and software include:

A new CAM feature continuously manages B-axis head rotation to allow turn-mills to completely turn inner and outer workpiece profiles using a single tool.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

SFM (Surface Feet per Minute) is a critical parameter in CNC machining processes that determines cutting head speed/velocity relative to the raw material. SFM entails surface speed and the unit feet per minute. It matches the spindle speed (RPM) with the rotating component’s diameter to determine the optimal cutting condition.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

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The Detroit Auto Show, formerly known as the North American International Auto Show (NAIAS), is located squarely at the intersection of technology and mobility. It’s a global event filled with tangible advances ready to hit the pavement today. Here, the software is as revolutionary as anything out there, and the hardware always looks better with a good polish. You won’t find any devices that will fit in your pocket, but you will discover machines that will move you in the most literal sense. You’ll also connect with thought leaders from around the world, both in and outside the automotive industry, whose collective visions for the future of mobility will shape the way we move for years to come.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

This Acme Thread calculator can be used for calculating the various dimensions of a Standard Acme thread. There's also a link to our Universal Convertor.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

A switch to a new CAM system from DP Technology that enables single setup production reduced the time needed to manufacture extrusion dies from 5 or more days to 2 days at Alcoa Engineered Products.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

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Feet per minute (FM) and millimeters per minute (MM/min) are two primary units product teams use to calculate SFM. Although these units express surface speed, their application is based on the region and the adopted standard measurement system.

Armed with multiple spindles, multiple turrets, C-axis control and powered tooling capable of moving in the Y axis, production turning machines today are powerhouses of productivity.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda: Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

To reduce setup times, this medical device manufacturer replaced its conventional CNC turning and milling machines with Swiss-type lathes. However, taking full advantage of these complex machines’ capabilities required another investment—Esprit CAM software from DP technology.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

IMTS 2018: DP Technology’s Esprit CAM software enables manufacturers to streamline their workflows and reduce silo formation.

Switching to a new Computer Aided Manufacturing (CAM) system has enabled Merck to cut the time required to design, program and machine parts by 50 percent while at the same time greatly increasing the complexity of parts that the company can produce internally.

DP Technology’s Esprit CAM software features ProfitTurning, a lathe roughing strategy designed to significantly reduce machine cycle time, increase precision and improve quality control.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

C&S Machine & Manufacturing has long applied CNC machining successfully, but growth started to expose the limitations of its programming processes. Esprit CAM software from DP Technology has helped to overcome these limitations and usher in even more growth.

Full simulation of a machining cycle using digital twins can not only identify crashes before they happen, but provide insights that enable the user to reduce cycle times.

When calculating SFM, it is wrong to use generic values that don’t account for the machined material since different machining materials require varying SFM due to parameters like thermal properties, hardness, and tensile strength. Experts advise using SFM values of the material being machined.

Improving throughput in grinding takes more than direct increases to material removal rate. It also requires careful consideration of the factors behind the operation’s stability.

Incorrect SFM settings can have significant effects on tool life and the quality of machining. Understanding what happens if the SFM is too low or too high will help maintain an efficient and precise machining process:

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Esprit 2011, the latest edition of the company’s CAM software for CNC programming of mills, lathes and wire EDM machines, features system-wide upgrades.

Faced with inefficient roughing operations on its stamping dies, foundry patterns and other aerospace industry tooling, this manufacturer sought to upgrade its CAM software. The Esprit CAM package from DP Technology helped reduce programming and cycle time by enough to generate a substantial increase in profits.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

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Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

For Valley Machine, manually programming its turn-mills was time-consuming, requiring multiple edits. Esprit software's CAD/CAM postprocessors eliminated code editing and sped production of complex medical parts.

Nearly every aircraft is prone to tiny cracks that begin at holes used to insert fasteners and that, if not addressed, can eventually migrate from one hole to the next and cause structural failures.

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The time I spent at the Discover More with Mazak Midwest event in Schaumburg, Ill. was designed to help attendees discover new tools and techniques for staying ahead of the manufacturing curve. Here are four good ideas that caught my attention.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Millimeter per minute is a standard unit in international and metric-based systems. It aligns with global manufacturing practices and facilitates seamless integration with metric specifications. However, MM/min unit may require conversion before machinists in the U.S. can use it. It is also a less familiar SFM measuring unit to machinists accustomed to the imperial system.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

For some high-batch-size jobs and/or very complex parts, custom fixtures designed and manufactured in house enable Powill Manufacturing and Engineering to get the most out of its five-axis machining capability.

TiN, TiAlN, and other Coatings are commonly used to enhance cutting tool performance by reducing friction and increasing resistance to heat. Coated CNC tools can withstand higher SFM, unlike uncoated tools.

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By pairing a multitasking machine with new Esprit CAM software from DP Technology, Von Ruden Manufacturing was able to increase its efficiency and compete with companies of a larger size.

Aztalan Engineering shortened its lead times by switching to a short-run cell model for its prototype jobs and implementing a company-wide QRM strategy.

Esprit has launched Esprit Learning Center, an on-demand platform for teaching prospective CAM users the Esprit CAM software.

Not accounting for tool wear can reduce the cutting performance and influence the SFM needed. Following the tool manufacturer’s guidelines on tool life and wear rates would be best. You should also inspect the cutting tool regularly for wear and adjust the SFM accordingly.

Not only can Gelsight’s tactile sensor detect and evaluate defects, but it can also measure part features, surface roughness and even contamination.

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Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

SFM settings can vary significantly according to materials. The material’s hardness, machinability, and thermal properties would determine the best SFM value for machining operation. Below is a guide on how to adjust SFM for different materials:

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

These formulas help you determine SFM (Surface Feet per Minute) when you already know the spindle speed (RPM) but need to determine the surface speed (SFM).

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

The meaning of SFM is: so f**king much. Find more definitions for SFM on Slang.org!

The Esprit CAM system has enabled artistic fountain creator Wet Design to increase efficiency and spend its time creating instead of troubleshooting code.

However, not many people really know the intricacies of this term. Understanding how SFM works is essential before using any machining process. Each CNC tool has its set speeds and feeds. Hence, adhering to them helps ensure a smooth machining process.

Setting the correct SFM in machining operations ensures optimal tool performance, reduced tool wear, and superior quality finished products. Since different materials and processes require varying cutting speeds, a comprehensive understanding of calculating the best Surface Feet per Minute for your project is essential to achieving desired outcomes.

This company designs and builds the molds used to manufacture most of its products. In the past, the company's designers used a 2D CAD software package to create the mold design, and they wrote a series of macros in a 2D CAM system that performed much of the process of converting the design to a CNC program.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

DP Technology’s Esprit 2015 CAM software offers improvements for intelligent machining, strategic machining, CAD-CAM data exchange and cloud-enabled CAM.

This manufacturer is a 'one stop shop' offering custom machining and manufacturing, precision sheet metal work and prototyping, as well as long and short production runs.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

EDM sinker electrodes have complex geometries and must be manufactured to high precision, creating a challenge for CNC programmers. Additionally, because electrodes are produced in small lots, it is important to keep programming time short. The EDM Department, a provider of EDM tooling and contract manufacturing, o

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations you can take back and immediately put into use in your own shop. The Precision Machining Technology Show is centered at the intersection of the industry's newest and most advanced product technologies, process innovations, business development prospects and personal career growth opportunities.