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A metal fabrication project can come out in different ways — from simple hand railings, heavy machinery, cutting tools, structural sections, screws, nuts, bolts, and other such assembly parts and fittings.

Despite these differences, it’s crucial that each metal fabrication or welding project be organized and well-managed. Any surface imperfections spotted on the final product will have to be smoothed out by some of these tools for successful outcomes.

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Metal fabrication starts with the raw material procurement to produce the type of metal needed for the job. For example, when it comes to aluminum metal fabrication, aluminum production facilities will start by conducting geographical assessments on bauxite ore reserves. The ores will be extracted from the surface using heavy machinery, transported to a refinery plant to extract the alumina, then cast into ingots, billets, and other pre-finished aluminum goods.

Understanding the nuances between welding and fabrication is crucial for any manufacturing setting. When you’re aware of the distinction, you can choose the correct method and materials needed for the job.

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The metal fabrication phase begins when these pre-finished parts are manipulated into sheets, coils, or wires. The fabricator will conduct a number of fabricating methods that may include cutting, welding, forming, burning, machining, dishing, and other specialized techniques as necessary.

The success of any welding project is dependent on the operator being aware of safety measures and having the skills needed to get the project done. All welders will wear typical safety equipment such as welding gloves, earplugs, respirators, and the like. During the welding itself, they will also make use of the tools listed below:

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When discussing metal fabrication vs welding, it’s easy to conflate the two techniques. Both require specific tools and equipment to achieve angled bends, cuts, lacerations, holes, and joints. However, the similarities end when looking into the kinds of processes done to complete a certain fabrication or welding project.

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As previously discussed, fabrication is a broad term that encompasses both simple and complex forms of changing the appearance of metals. Basic processes may include cutting, stamping, machining, and punching. The more complex techniques, on the other hand, require specialized machinery to achieve acceptable tolerances of metal fabrication. Here’s a brief description of some of them:

Although the industry conducts a number of welding processes, these can be classified according to the most common four types namely Gas Metal Arc Welding (GMAW), Gas Tungsten Arc Welding (GTAW), Flux Cored Arc Welding (FCAW), Shield Metal Arc Welding/Stick Welding (SMAW)

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Many of the tools used in metal fabrication can be used for welding, but not all welding tools can be adapted for metal fabrication. This is because the processes require specific instruments.

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Currently, the most common instruments for metal manufacturing and fabrication will depend on the method. For cutting, working tools can be classified into the following:

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Like metal fabrication, welding is classified according to the types of techniques and sub-processes involved. One technique, for example, metal gas inert (MIG) uses wires to combine two or more metals together. Stick welding, on the other hand, melts a wire electrode to add strength to the combination.

Many people use the terms “metal fabrication” and “welding” interchangeably, however, there are stark differences between the two. While welding refers to the process of joining two materials together — be it metal to metal, metal to plastic, metal to wood —, fabrication involves the creation of a part or equipment entirely out of metal. In metal fabrication vs welding, you’ll discover that the variation lies not just in the definition of the two, but also in the tools and processes involved.

As mentioned before, the main idea of any welding process is to fuse two materials together through a welding machine. Welding can be done either with or without the use of a filler material — can be done with an alloy or non-alloy. Designed to be heated, liquefied, and molted to flow between the gaps of the two materials to be combined, the filler metal creates a solder-like joint, effectively fusing the two together.