Carbon fibre is a strong and lightweight material made up of thin strands of carbon atoms. Often, these strands, called fibres, are combined with a polymer resin to create a composite structure.

Carbon fibre is a remarkable material that has revolutionised numerous industries. Also known as graphite fibre, this polymer is renowned for its light weight and strength, making it the perfect material for manufacturing parts for uses in space, motorsport, military and renewable industries (to name just a few).

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It is important to note that these safety considerations apply mainly to the handling and processing of raw carbon fibre materials. Once carbon fibre is properly incorporated into a composite structure, these risks are significantly reduced, and the safety considerations shift towards the specific handling and use of the composite product.

Pure carbon fibre is not often commonly used. Alone it is a brittle and delicate material, so using it in its pure form without any matrix would result in a structure that lacks the necessary strength and integrity for practical applications. Instead, it is commonly combined with a matrix material and acts as reinforcement in the production of composite materials.

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Yes, carbon fibre can be recycled, but the process is currently challenging and not as widespread as traditional recycling methods for materials like plastics or metals. Carbon fibre composites are made up of a combination of carbon fibres and a resin matrix, which makes the recycling process more complex.

These ongoing developments hold the promise of expanding the utilisation of carbon fibre and pushing the boundaries of its capabilities in the future. Read more on how Piran Composites are researching and developing to create the future of carbon fibre.

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Carbon fibre, as a composite material, has a huge range of uses in a breadth of industries. Just a few examples include:

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Yes, carbon fibre is generally stronger than steel when put with the correct matrix and comparing their strength-to-weight ratios. Carbon fibre has a significantly higher tensile strength (the resistance to being pulled apart) compared to steel, while also being much lighter in weight. This means that carbon fibre can withstand higher loads and stresses for its weight compared to steel. In fact, carbon fibre’s tensile strength can be up to 10 times higher than that of steel while being only about one-fourth the weight. This exceptional strength-to-weight ratio is one of the key reasons carbon fibre is highly valued in various industries, such as aerospace, automotive, and sporting goods, where lightweight materials with high strength are desired for improved performance and fuel efficiency.

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When incorporated into composites, carbon fibre enhances the strength, stiffness, and durability of the resulting material. It offers a high strength-to-weight ratio, creating composites that are lightweight yet strong, which makes them suitable for applications where weight reduction is crucial. Carbon fibre’s stiffness allows composites to maintain their shape and resist deformation under applied loads. Additionally, carbon fibre composites exhibit excellent fatigue resistance and corrosion resistance, making them suitable for demanding environments. Quality composite manufacturing utilises of cutting-edge machinery, advanced tooling, and precision equipment.

No, there is no inherent difference between “carbon fibre” and “carbon fiber.” The difference lies in the spelling convention used in different regions. “Carbon fibre” is the British English spelling, while “carbon fiber” is the American English spelling.

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Carbon fibre is manufactured through a multi-step process that converts a precursor material into the final product. A general overview of the carbon fibre manufacturing process is:

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Carbon fibre is composed of thin and strong crystalline filaments of carbon that are tightly bonded together, resulting in a high-strength structure. The strength of carbon fibre is further enhanced when these filaments are twisted together. The carbon atoms within the fibres are arranged in a crystal alignment, forming a lattice-like structure. These fibres are incredibly fine, typically measuring around 5-10 micrometres in diameter, which is smaller than a human hair. Carbon fibre is made of pure carbon with minimal impurities, so it is considered a high-purity material. This pristine composition contributes to the exceptional performance characteristics of carbon fibre, making it a sought-after material in various industries.

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Carbon fibre possesses several notable properties that make it highly desirable for various applications. Here are some key properties of carbon fibre:

Carbon fibre is generally considered an expensive material due to its complex production process and the cost of precursor materials. However, its durability, lightweight nature, and long-term performance can make it cost-effective in the long run, as it reduces fuel consumption, extends component lifespan, and offers potential maintenance and operational cost savings.

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It’s worth noting that the specific properties of carbon fibre can vary depending on the manufacturing process, fibre orientation, resin system, and other factors used to produce the material. Different carbon fibre grades and configurations can be tailored to meet specific requirements for different applications.

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For over 20 years we have been at the forefront of advanced composites specialising in the development of ultra-lightweight carbon fibre aerostructures for world-leading, record-breaking technologies.

Carbon fibre is an exceptional material that has revolutionised various industries due to its remarkable properties. Its high strength-to-weight ratio, stiffness, low density, excellent fatigue resistance, corrosion resistance, and electrical conductivity make it highly desirable for numerous applications. While the manufacturing process and use of carbon fibre in composites are crucial, the material’s potential is further enhanced by ongoing developments. Challenges such as high production costs and recycling difficulties are being addressed through research and advancements in technology. As carbon fibre continues to evolve, it holds great promise for expanding its utilisation in fields like renewable energy, electric vehicles, and space exploration, pushing the boundaries of its capabilities in the future.

It’s important to note that the manufacturing process can vary and often, as we will learn below, pure carbon fibre is not used; instead carbon fibre is used in the creation of a composite material.

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