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Bestaluminum for machining
Aluminium alloy 6082 has the highest strength of all the 6000 series alloys. In Plate form, 6082 alloy is the most common type used for machining due to its ease of machining. It is comparably stronger than 6061. Increased amounts of manganese help control the grain structure, resulting in a stronger alloy.
Turning speeds are adjusted to the feed rate of the mini lathe (0.004/rev.), a depth of cut of 0.040, and a tool life of 180 minutes.
2011Aluminum
As mentioned before, several aluminium alloys are available in the market, and it is essential to understand their differences to choose the most adequate one for your specific application.
Aluminium Alloy 2011 has copper as its primary alloying element and is known for its excellent machinability, often called Free Machining Alloy (FMA). The presence of Lead in the alloy improves its machinability, allowing product designers to create high-precision intricate parts.
Aluminium alloy 2017 is a high-strength, heat-treatable alloy with copper as its primary alloying element. It has better ductility and formability properties compared to 2014. Aluminium alloy 2017 has excellent machinability in the T4 temper.
There are seven different aluminium alloys used in the industry. Each aluminium alloy series starts with a number representing the primary alloying element added to the pure aluminium. The following are the main aluminium alloy series used in CNC machining.
Aluminummachinability Chart
Due to its excellent formability and corrosion resistance, product designers use 3003 alloys in Radiators, HVAC systems, heat exchangers and chemical equipment.
aluminum6061-t6
Aluminium alloy 6061 is widely used due to its high strength, excellent formability and corrosion resistance. Alloy 6061 has Magnesium and silicon as the main alloying elements. Due to their comparably lower cost and excellent machinability, they are one of the most common aluminium alloys used for machining.
Aluminium alloy 5052 has Magnesium as its primary alloying element and is a non-heat treatable alloy. These alloys are known for their excellent corrosion, good formability and moderate strength. Alloy 5052
Alloy 6063 is used in architectural and structural applications such as window and door frames, handrails, furniture frames and structural components.
Aluminium alloy 3003 is a non-heat treatable alloy primarily composed of manganese as its primary alloying element. It is generally used for sheet metal products, but thicker plates can be machined.
Machininggrade aluminium
Aluminium alloy 5083 is a non-heat treatable alloy with Magnesium as its primary alloying element. Aluminium alloy 5083 is known for its exceptional corrosion resistance, high strength and good weldability. Due to its high strength, it is moderately challenging to machine complex intricate designs.
Product designers use Aluminium alloy 2011 for complex, intricate parts manufactured by automated manufacturing to produce appliance parts, automotive trims, fasteners, and fittings
Due to 7075 alloy’s excellent mechanical properties, engineers use the alloy for aerospace components, fuselage frames, aircraft structures, high-stress structural applications, military equipment and defence applications, bicycle frames and high-performance machinery.
The details of the most common aluminium alloys for machining and why they are among the best materials for different applications should be precise. Now, the best way to select the best type of aluminium alloy for a specific
2024 alloy produces aircraft structures, fuselage, and wing elements. Engineers also use it in high-stress applications such as automotive, machinery and sports equipment.
Due to the above properties, engineers use aluminium alloy 6061 for aerospace components, automotive parts, bicycle frames and marine components.
Aluminium alloys for CNC machining offers a range of advantages due to the material’s excellent mechanical properties and versatility. Hence, Aluminium alloys are one of the most popular materials for CNC machining for milling and turning.
6262aluminumvs 6061
Due to its high strength-to-weight ratio and good machinability, engineering designers often use aluminium alloy 2014 in aerospace applications such as aircraft components and structural elements.
Due to its high strength and high corrosion resistance in marine environments, engineers use Alloy 5083 in marine and naval applications such as Ship hulls and bulkheads, Offshore platforms, boats, yachts and submarine parts.
Nevertheless, it is possible to select wisely by knowing the properties of aluminium in detail, its benefits for CNC machined parts, and the differences between the most popular types of aluminium alloys for CNC machining.
However, there are many different aluminium alloy types in the market. Therefore, selecting the adequate type of aluminium alloy for a specific application takes time and effort.
Product designers often use Aluminium alloy 2017 in high-strength structural parts, aircraft components, military equipment and rivets.
Aluminium alloy 2014 is known for its excellent machinability and has copper as its principal alloying element. It is the second most popular alloy after the 2024 in 2000 series. The 2014 alloy can be heat treated to improve mechanical properties and hardened to reach strengths similar to steel.
Aluminium alloys, with their diverse mechanical properties, are not only an excellent choice for CNC machining but also a key consideration when designing for CNC machining. Their machinability and versatility make them ideal for numerous applications, from aerospace components to consumer products, where material selection is critical to achieving optimal performance and manufacturability.
6061aluminum
Determine the spindle speed for turning, milling, drilling, and reaming with these charts and cutting speed calculators.
AluminiumforCNC
Generally known as commercial aerospace alloy, 7075 uses Zinc as its primary alloying element. Aluminium alloy 7050 is used in aerospace due to its high fatigue strength, high strength and high resistance to stress corrosion cracking.
Aluminium alloy 7075 is a high-strength alloy known for its exceptional strength-to-weight ratio and excellent mechanical properties. 7075 uses Zinc as its primary alloying element.
Alloy 5052 is used in applications exposed to moisture and marine applications due to its exceptional resistance to corrosion in marine and saltwater environments.
Due to its excellent mechanical properties, automotive and aerospace industries frequently use aluminium alloy 2024. Compared to alloys 6061 and 7075, 2024 has lower corrosion resistance.
Application is to make an informed choice. Therefore, it is crucial to understand the application requirements. By following five steps, we can obtain the necessary information to choose. These are the steps:
Finding the perfect balance might be complicated. Yet, by combining the requirements mentioned above, it will be easier to identify the aluminium alloy types for machining that will be suitable for a specific project. The last step would be ensuring the available budget covers the material needed.
Aluminium Alloy 6063 has Magnesium and silicon as the main alloying elements and is typically used for architectural applications. Temper grade 6063-T6 is the most common and has good machinability.
Overall, using aluminium alloys for CNC machined parts provides an excellent combination of strength, durability, and versatility, making it a popular choice in many industries.
In addition to these benefits, aluminium alloys offer good electrical and thermal conductivity while being non-toxic and non-magnetic.