Pcd toolingcost

By reconditioning, the worn PCD segment of the tool is removed, and a fresh diamond segment is applied. This process restores the sharp cutting edges, allowing the tools to effectively machine various materials with precision, resulting in improved surface finish, dimensional accuracy, and reduced scrap rates.

PCDMeasuring Tool

Easily find the perfect tool for your job by searching Harvey Tool's vast product offering by tool style, machining operation, or part material.

We offer a comprehensive selection of more than 28,000 miniature and specialty cutting tools that are all fully stocked. The breadth and depth of our products help solve the industry’s toughest machining challenges.

Harvey Tool’s vast offering of Miniature Keyseat Cutters are fully stocked in a multitude of cutter diameters, neck diameters, cutter widths, and radial depths of cut.

Improve surface finish with Harvey Tool Undercutting End Mills, fully stocked in multiple included angles, neck lengths, and hard-to-find cutter diameters.

Developed by Harvey Performance Company's team of cutting tool experts, MAP is a customized running parameters generator proven to take your Harvey Tool End Mill further at the spindle.

PCDtool meaning

Great in Heavy Radial Efficiency Milling (HREM) applications of Titanium 6Al4V and other titanium alloys, these fully stocked, square profile Variable Helix End Mills decrease chatter and harmonics.

Reconditioning PCD tools helps maintain their cutting performance, ensuring consistent and high-quality results. Over time, the diamond segments on PCD tools can wear out or become damaged, leaving burrs.

PCD tools are extremely versatile and can effectively machine a wide range of materials including aluminum alloys, composites, and non-ferrous. This versatility makes PCD tools a preferred choice in industries such as automotive, aerospace, and oil and gas, among others.

Customization: Here is where you can customize any tooling requirements based on specific machining needs. During reconditioning, changes can be made to the tool's shape, cutting-edge, or coating to improve its performance for specific uses.

Saving on cost: PCD tools have an initial high-cost investment compared to traditional solid carbide cutting tools. By reconditioning these tools, you can significantly reduce expenses.

Pcd toolingmachine

Harvey Tool’s vast offering of Miniature Keyseat Cutters are fully stocked in a multitude of cutter diameters, neck diameters, cutter widths, and radial depths of cut.

Reducing downtime: Replacing old PCD tools with new ones can cause long delays due to buying, setting up, and programming the tools. Reconditioning, on the other hand, offers a quicker turnaround time. This minimizes production interruptions and allows for seamless workflow continuity.

Add products to your Harveytool.com shopping cart and then submit the cart to a participating distributor to place your order

Great in Heavy Radial Efficiency Milling (HREM) applications of Titanium 6Al4V and other titanium alloys, these fully stocked, square profile Variable Helix End Mills decrease chatter and harmonics.

We offer more than 30,000 miniature and specialty cutting tools that are fully stocked and ready to ship on the day of your purchase.

PCD tooling offers significant benefits which include cost savings, extended tool life, maintained cutting performance, reduced downtime, sustainability, and customization. By embracing reconditioning practices, you can optimize your tools, improve productivity, and contribute to a more sustainable and efficient manufacturing process.

Often regarded as one of machining’s most versatile tools, Double Angle Shank Cutters can perform chamfering, V-groove, thread milling, deburring, and countersinking operations.

PCD is a composite material consisting of a diamond layer bonded to a carbide substrate. They are extremely hard and resistant to wear, which means they cut well and last a long time. They are about 10 times more productive than carbide solutions. Manufacturers commonly use PCD tools in high-precision machining operations such as boring, drilling, milling, and turning.

PCDtools manufacturing process

PCD tools have a reputation for their extraordinary hardness and are ideal for cutting difficult-to-machine materials. PCD inserts are designed with a unified structure of diamond particles that make it easy for the tools to cut through tough and abrasive materials.

With specialized geometries to enhance tool results, Harvey Tool solid carbide, high performance miniature end mills extend tool life, improve finish, and decrease cycle times.

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Harvey Tool is committed to designing unique geometries that optimize cutting performance for a variety of materials and applications. We introduce hundreds of new tools to the market every 6 months, offering our customers the solutions they need most.

PCDinserts

Download our free, comprehensive, start-to-finish guide to creating precision holes with Harvey Tool’s solid round drills

There are several key advantages to reconditioning PCD tools. By removing worn-out diamond segments and replacing them with new ones, reconditioning services allow your tools to restore their cutting performance, allowing for prolonged efficiency and productivity.

Sustainability and environmental benefits: Refurbishing and reusing tools reduces the demand for new tool production, resulting in a decreased environmental footprint. Additionally, reconditioning processes often involve recycling or repurposing the carbide portion of the tool, further reducing waste.

PCDdiamond tools

Many industries widely use Polycrystalline Diamond (PCD) tools due to their exceptional hardness and wear resistance. However, prolonged usage can lead to wear and dullness, reducing their effectiveness over time. Instead of replacing these expensive tools, reconditioning them is a cost-effective alternative. Learn how to recondition PCD and extend the lifespan of your diamond tools with valuable tips and benefits.

Harvey Tool is committed to designing unique geometries that optimize cutting performance for a variety of materials and applications. We introduce hundreds of new tools to the market every 6 months, offering our customers the solutions they need most.

With specialized geometries to enhance tool results, Harvey Tool solid carbide, high performance miniature end mills extend tool life, improve finish, and decrease cycle times.

Easily find the perfect tool for your job by searching Harvey Tool's vast product offering by tool style, machining operation, or part material.

The manufacturing of PCD tools allows for ultra-fine cutting edges. The sharpness enables precise and clean cutting, resulting in high-quality surface finishes and dimensional accuracy.

polycrystalline diamond (pcd)

There are several indicators that your PCD tools may need reconditioning. If you notice reduced productivity or an increase in machining time, poor surface finish, flatness, or exit burr, the PCD tool warrants reconditioning. Additionally, worn-out PCD tools may generate an increase in noise or vibrations during cutting operations. When you notice any of these signs, it’s time to consider reconditioning.

New to Harvey Tool, Machining Advisor Pro (MAP) is a cutting edge resource for generating customized running parameters for Harvey Tool end mills.

Regular reconditioning can significantly extend the life of the tool and improve overall efficiency and maximize its value.

New to Harvey Tool, Machining Advisor Pro (MAP) is a cutting edge resource for generating customized running parameters for Harvey Tool end mills.

View our interactive catalog or request a physical copy and browse an industry-leading selection of miniature and specialty cutting tools.

Our fully stocked inventory is ready to ship the day of its purchase. We offer second day delivery at ground pricing, and any overnight orders ship until 7 p.m., EST.

Often regarded as one of machining’s most versatile tools, Double Angle Shank Cutters can perform chamfering, V-groove, thread milling, deburring, and countersinking operations.

It is essential to maximize PCD performance to reduce overall production costs. Here are some tips to help you increase the life of your PCD tools:

Buying the tool is just the beginning. We have partnered with industry-leading CAM software packages to provide users with up-to-date, accurate tool libraries.

Add products to your Harveytool.com shopping cart and then submit the cart to a participating distributor to place your order

We offer a comprehensive selection of more than 28,000 miniature and specialty cutting tools that are all fully stocked. The breadth and depth of our products help solve the industry’s toughest machining challenges.

Improve surface finish with Harvey Tool Undercutting End Mills, fully stocked in multiple included angles, neck lengths, and hard-to-find cutter diameters.

Our fully stocked inventory is ready to ship the day of its purchase. We offer second day delivery at ground pricing, and any overnight orders ship until 7 p.m., EST.