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Although numerous elements exist to consider, and each circumstance should be evaluated individually, price and reliability spring to mind when selecting when to utilize an indexable or solid carbide tool.
Many CNC milling machine operators will express different opinions regarding their preferred type of cutting tool for a specific application because they tend to rely on tactics that have worked in the past. It is possible to achieve even better results by making a more informed choice of solid carbide.
This was the first time using Corint CNC services. Excellent customer service & product. My best description as a first time customer is old world craftsmanship utilizing modern technology and machinery. They delivered on time, and the product turned out better than I expected.
We design & build custom firearm storage systems for safes and vaults. One specific part in our product line requires the precision that only CNC machining, a good designer, and a good operator can produce. Corint designed and produced the quantity of parts that we needed quickly, efficiently and at a very reasonable cost.
A deciding aspect may be the capacity to change insert corners after a particular lot or amount for process dependability, even though tooling with sophisticated coatings typically has excellent tool life. Additionally, indexable tooling provides a variety of radii, coatings, and substrates (such as PCD) that may enhance your application.
Both indexable and solid carbide tools have advantages and disadvantages. In some cases, such as when using an end mill to finish the bottom of a pocket or an indexable face mill to deck off the top of a part, selecting the appropriate tool for milling can be simple.
Over the past 15 years I’ve utilized three other CNC precision design companies and Corint is by far superior in all aspects of their services. I’ll definitely be using their services again, and I highly recommend.
Small, challenging-to-manage chips produced by solid carbide end mills have the potential to damage or lengthen the time needed for maintenance in places like way covers. But because of the feed rate and cut depth, chips made with indexable tooling are typically heavier and easier to handle. Changes in the tools used can also make a difference.
The cost of replacing a solid carbide tool may exceed the 1/2"-5/8" range. At this point, indexable tooling should start to be taken into account. Even though indexable tooling can be used on diameters as small as 3/8", the cost advantages may not always be apparent. Cutting diameter sizes between 5/8" and 3/4" is where you start realizing good financial gains.
We manufacture chiropractic adjustment tables. Because of expansion our needs for a critical routed part in our tables outstripped our ability to make them on our in shop hobby router. So we went in search of a CNC router shop that could make them for us. We sent out requests for quotes from several Florida shops. CORINT gave us the best price and the quality of what they do exceeded our expectations. Their turn around times have been blazing fast and we would recommend them without hesitation for any size project.
However, you might not base your decision on the initial dollar amount. The advantages of the cost savings could be outweighed by process reliability improvements such as chip management, tool adjustments, or using a more durable (reliable) setup.
Choosing the right tool is essential, and we at SCTools strive to provide you with the knowledge and experience to help you make the best choice for your application.