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The Magnum Super Premium drills will substantially outperform cobalt drills in work hardening stainless steel applications. This performance advantage is the result of construction differences between the two types of drills. Cobalt drills, manufactured to Type J NAS907 specs, has a very thick web. This web is necessary to limit breakage of the brittle cobalt steel. Magnum Super Premium drills are made of special Hi-moly tool steel, which is much tougher than cobalt steel. The web on a Magnum Super Premium drill can be thinned considerably due to the toughness of the steel.A Magnum Super Premium drill with its thin web will penetrate the work hardening stainless fast enough to continually cut beneath the chip which is hardening from deformation. This means the drill is cutting softer steel. The cobalt drill, with its thick web, cannot be fed at a fast enough rate to cut beneath the area which is hardening. As a result the cobalt drill is continually drilling into hardened steel.

The strongest drill bits for drilling into hard metals like hardened steel are cobalt and carbide-tipped bits. Cobalt bits are known for their ...

SFMfor drillingaluminum

Viking Drill and Tool Super Premium Ucg Hole Hog Drill Bits | This tool is designed exclusively for enlarging existing holes, The 4-flute design eliminates ...

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Due to the diversity of needs, tooling manufacturers offer many different angles and sizes of chamfer cutters, and as well as different types of chamfer cutter tip geometries. Harvey Tool, for instance, offers 21 different angles per side, ranging from 15° to 80°, flute counts of 2 to 6, and shank diameters starting at 1/8” up to 1 inch.

Aluminum sfmfor steel

This style of chamfer cutter is the only Harvey Tool option that comes to a sharp point. The pointed tip allows the cutter to perform in smaller grooves, slots, and holes, relative to the other two types. This style also allows for easier programming and touch-offs, since the point can be easily located. It’s due to its tip that this version of the cutter has the longest length of cut (with the tool coming to a finished point), compared to the flat end of the other types of chamfer cutters. With only a 2 flute option, this is the most straightforward version of a chamfer cutter offered by Harvey Tool.

Aluminum sfmhss

After finding a tool with the exact angle they’re looking for, a customer may have to choose a certain chamfer cutter tip that would best suit their operation. Common types of chamfer cutter tips include pointed, flat end, and end cutting. The following three types of chamfer cutter tip styles, offered by Harvey Tool, each serve a unique purpose.

In conclusion, there could be many suitable cutters for a single job, and there are many questions you must ask prior to picking your ideal tool. Choosing the right angle comes down to making sure that the angle on the chamfer cutter matches the angle on the part. One needs to be cautious of how the angles are called out, as well. Is the angle an “included angle” or “angle per side?” Is the angle called off of the vertical or horizontal? Next, the larger the shank diameter, the stronger the chamfer and the longer the length of cut, but now, interference with walls or fixtures need to be considered. Flute count comes down to material and finish. Softer materials tend to want less flutes for better chip evacuation, while more flutes will help with finish. After addressing each of these considerations, the correct style of chamfer for your job should be abundantly clear. print

As component-bound form cutter, ChamferCut allows the chamfering and deburring of gears in a continuous process. A consistently high chamfer quality is possible ...

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Type II chamfer cutters are very similar to the type I style, but feature an end that’s ground down to a flat, non-cutting tip. This flat “tip” removes the pointed part of the chamfer, which is the weakest part of the tool. Due to this change in tool geometry, this tool is given an additional measurement for how much longer the tool would be if it came to a point. This measurement is known as “distance to theoretical sharp corner,” which helps with the programming of the tool. The advantage of the flat end of the cutter now allows for multiple flutes to exist on the tapered profile of the chamfer cutter. With more flutes, this chamfer has improved tool life and finish. The flat, non-end cutting tip flat does limit its use in narrow slots, but another advantage is a lower profile angle with better angular velocity at the tip.

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SFMforaluminumwith carbide

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Aluminum sfmchart

A chamfer cutter, or a chamfer mill, can be found at any machine shop, assembly floor, or hobbyist’s garage. These cutters are simple tools that are used for chamfering or beveling any part in a wide variety of materials. There are many reasons to chamfer a part, ranging from fluid flow and safety, to part aesthetics.

Aluminum sfmpdf

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Type III chamfer cutters are an improved and more advanced version of the type II style. The type III boasts a flat end tip with 2 flutes meeting at the center, creating a center cutting-capable version of the type II cutter. The center cutting geometry of this cutter makes it possible to cut with its flat tip. This cutting allows the chamfer cutter to lightly cut into the top of a part to the bottom of it, rather than leave material behind when cutting a chamfer. There are many situations where blending of a tapered wall and floor is needed, and this is where these chamfer cutters shine. The tip diameter is also held to a tight tolerance, which significantly helps with programing it.