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When calculating the material removal rate (MRR) for a roll grinding process, many may read and understand some of what they are looking at, but it quickly turns into a science class with formulas typically not used in roll grinding. Ultimately, the important information to determine is how does it affect the operating budget?

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For more roll grinding resources, check out our articles on determining if your roll grinding wheel is being used efficiently and how to best optimize coolant parameters.

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Huli District's GDP in 2002, was 3.561 billion yuan. The total economic value was 7.127 billion yuan. The Per capita net income of the residents was 8250 yuan. By 2002 year end, the total population of Huli District was 127 200. This made up of 44 400 households. The total population of urban residents is 101 900 which consist of 80.11% of total population. By the start of 2006, local residents were up to 440,000 including 320,000 from other places. This equal to 72.73% of entire population.[4]

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2. The Setup: The focus of this article is directed at hot and cold mill roll grinding. When grinding on centers or journals, the test would be conducted differently with respect to power used during the operation.

4. Consideration should be taken to perform the grind test that best fits your situation, time availability, test wheels, and test roll.

Huli (simplified Chinese: 湖里区; traditional Chinese: 湖里區; pinyin: Húlǐ Qūⓘ; Pe̍h-ōe-jī: Ô͘-lí-khu) is one of the administrative districts of the city of Xiamen, Fujian, China.[1]

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3. The Roll Type: The same type of roll must be used for MRR testing; material removal rates will vary due to material. For example, iron rolls will have higher removal rates than a material such as HSS, which will have lower values during testing. Testing should be performed with a roll that has been ground after mill use to ensure the “mill hard” surface has been removed prior to the grinding process.

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1. The Roll Grinder: A roll grinder has limitations such as the horsepower to the spindle and the stiffness of the grinder. Most operators know these limits, and in determining the best grinding wheel to purchase, these machine limits will need to be considered.

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In a previous article, we explained how an operator can measure to see if the grinding wheel is being used efficiently by following some easy test parameters. This helps us to understand how the wheel is really being used without wasting valuable wheels to get the required stock removal and determine the money saved during the process.

Huli District has very modern and developed infrastructure such as the Xiamen Gaoqi International Airport, Gaoqi Railway Station (formerly Xiamen North Railway Station; not to be confused with the new Xiamen North Railway Station, in Jimei District), municipal road network, regional road network, city communication network and water, electricity, gas and sewage disposal system. The northern coast of Huli District boast a deep water port.[4]

Huli District occupies the northern half of Xiamen Island, with 3 sides facing the narrow ocean straits that separate Xiamen Island from China's mainland. (The southern half of the island, where Xiamen downtown is, forms Siming District). Huli is the heart of Xiamen Special Economic Zone. It was founded as district in November 1987. Huli District administers Jiangtou, Heshan, Jingshan, Huli and Dianqian. It covers land area of 61.41 square kilometres (23.71 sq mi) which is 46.33% of the entire island. The coastline is 24 kilometres (15 mi). Huli District is the centre for commerce, science, education, sports, tourism and culture.[2]

Now we want to go a step further and look at the MRR of the wheel and compare MRR rates between two roll grinding wheels. There are a few items to take into consideration.

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At the end of the day, you can determine what your grinder's MRR is for any given test wheel. To have a Norton Application Engineer support your testing, feel free to contact us or reach out directly to your Norton salesperson to request help with a MRR test.

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