The delivery time depends on the complexity of the tool, the size of the tool size, and the purchasing quantity. we usually take about 15-20 days to finish them.

PCDdiamond tools

High wear resistance, low friction, and high hardness are all characteristics of this substance. The diamond layer is mechanically supported by the tungsten carbide tool body, which also increases the diamond layer’s bending strength. In addition, the carbide layer can be used to make a variety of PCD milling cutter shapes because it can be easily tipped with a PCD blade.

We are very sorry that all reamers are custom-made according to the customer’s requirements. So we don’t have any in stock.

Upgrade your coating process with PECVD coating equipment. Ideal for LED, power semiconductors, MEMS and more. Deposits high-quality solid films at low temps.

Pcd end millsfor sale

The engineering team will design different R Angle specifications according to the requirements of different occasions, to meet the accuracy and ensure lasting tool durability.

Using the 5-axis Due to its great performance, ease of use, and stability, Vollmer Wire Cutting is one of the best ways for generating PCD-forming cutting tools, allowing us to finish all types of difficult PCD milling tool projects. The cold-oil processing environment considerably improves the cutting finish of the blade, and the surface finish can attain Ra0.4. We have three sets of Vollmers on hand to help with any project.

Get your exclusive CVD furnace with KT-CTF16 Customer Made Versatile Furnace. Customizable sliding, rotating, and tilting functions for precise reactions. Order now!

RF-PECVD is an acronym for "Radio Frequency Plasma-Enhanced Chemical Vapor Deposition." It deposits DLC (Diamond-like carbon film) on germanium and silicon substrates. It is utilized in the 3-12um infrared wavelength range.

PCDtools manufacturing process

CVD diamond for thermal management: High-quality diamond with thermal conductivity up to 2000 W/mK, ideal for heat spreaders, laser diodes, and GaN on Diamond (GOD) applications.

PCDBallendmill

We are a direct tooling manufacturer, and T/T transfer is available. For the sample with a small amount, we can also accept credit cards, papal, western union, etc.

PCDinserts

Please do not worry, click the contact form, and please describe your needs in detail, our technical engineer will contact you after receiving it. Free

With consumer plenarily communication, Deepens know consumer requirement, According to consumer requirements, including accuracy, roughness, working life. We will fabricate qualified PCD milling tools for different applications.

Dear customers, We will 100% inspect all dimensions of every PCD end mill before shipment, and generate detailed inspection reports. We will deliver to you together with the tools.

After completing the wire cutting or grinding process, we will perform a comprehensive test on the tool using Zoller, checking every diameter, angle, and arc. The program must verify all measurements before the tool is passed to our quality control team. For some cutting tools with HSK and BT shanks, a dynamic balance test is required to ensure the PCD milling tool's concentricity is within 0.002mm while rotating.

Our tungsten carbide bodies are sourced from high-quality companies, and our PCD blades come from E6, ensuring stable cutting performance.

CVD coatings, due to their thickness and strong adhesion bonds formed at high temperatures, are commonly used in metal-forming tools.

CVD diamond wire drawing die blanks: superior hardness, abrasion resistance, and applicability in wire drawing various materials. Ideal for abrasive wear machining applications like graphite processing.

Before brazing, we will attach the PCD blades to the brazing grooves using silver solder. They are then placed in a vacuum brazing furnace and baked for 20 minutes at a temperature of 800 degrees. This process ensures that the silver solder is completely melted and securely attached. As a result, the PCD tips will not fall off even during high-speed turning or under strong impact.

A rotary cutting tool with one or more cutting teeth used in milling operations is called a PCD end mill cutter. The PCD cutter’s tool body is typically constructed from high-speed steel or tungsten carbide. In milling machines, the end mill is typically used to process surfaces, steps, grooves, form surfaces, and cut workpieces after being tip-mounted with a PCD blade. The blade’s PCD material is a variety of polycrystalline diamonds.

CVD Diamond Cutting Tools: Superior Wear Resistance, Low Friction, High Thermal Conductivity for Non-Ferrous Materials, Ceramics, Composites Machining

From the robust 10-20 micrometer thickness of CVD coatings, ideal for high-temperature metal-forming tools, to the ultra-thin yet durable 3-5 micrometer PVD layers, perfect for tight tolerance applications, our coatings excel where your materials demand excellence.

Sometimes, there is a requirement for smoothness when processing the aluminum holes. Therefore, we need to grind the cutting edge. On the one hand, this process can improve the PCD finish significantly, but on the other hand, a less sharp cutting edge reduces the vibration of the hole wall, Most important of all, tight accuracy to be within 0.002mm after cylindrical grinding.

Experience the Unbeatable Performance of CVD Diamond Dresser Blanks: High Thermal Conductivity, Exceptional Wear Resistance, and Orientation Independence.

Diamond coated BallEnd Mills

The nano-diamond composite coating drawing die uses cemented carbide (WC-Co) as the substrate, and uses the chemical vapor phase method ( CVD method for short ) to coat the conventional diamond and nano-diamond composite coating on the surface of the inner hole of the mold.

Please click the contact form, submit your contact information, then describe your detailed requirements and upload the files with PDF, Dxf, or step. Our professional engineers will contact you within 12 hours

915MHz MPCVD Diamond Machine and its multi-crystal effective growth, the maximum area can reach 8 inches, the maximum effective growth area of single crystal can reach 5 inches. This equipment is mainly used for the production of large-size polycrystalline diamond films, the growth of long single crystal diamonds, the low-temperature growth of high-quality graphene, and other materials that require energy provided by microwave plasma for growth.

Our factory uses Walter, 5-axis Vollmer, and Zoller machines to ensure consistent dimensions and to prevent tool collision with a chamfered radius.

PCDcutting tools

PCD end millsfor aluminum

This is the final step in the process. Based on the specific requirements of our customers, we offer surface sandblasting or oxidation treatment for PCD milling tools. The main purpose of this process is to ensure a visually appealing surface and prevent rust. Additionally, laser marking is available for different model information as per customer demands.

For decades, our business has concentrated on high-end, precise production. We offer consumers top-tier tool items and technical support solutions through technological innovation and high-quality production services. Sundi’s influence is a result of both our ongoing efforts to promote advanced precision manufacturing applications and our capacity to provide cutting-edge value.

We placed great emphasis on the safety, timeliness, and efficiency of transportation. So we only cooperate with the best international logistics companies, such as DHL, UPS, and FedEx. We can accept EXW, FOB, DAP, DDP, and other service terms.

CVD Diamond Coating: Superior Thermal Conductivity, Crystal Quality, and Adhesion for Cutting Tools, Friction, and Acoustic Applications

The laser machine cuts the PCD disk into small, linked blades using software calculations and arrangement. Laser cutting guarantees that each blade is the same size, which is useful for the next stage.

On the other hand, PVD coatings, with their thinner profile and superior wear and corrosion resistance, are recommended for applications requiring tight tolerances.

CVD Diamond Coating: Superior Thermal Conductivity, Crystal Quality, and Adhesion for Cutting Tools, Friction, and Acoustic Applications

CVD boron-doped diamond: A versatile material enabling tailored electrical conductivity, optical transparency, and exceptional thermal properties for applications in electronics, optics, sensing, and quantum technologies.

It mainly includes tool body performing and chip grooves’ making. The manufacturing machining contains CNC turning and milling, cylindrical grinding,5-Axis CNC making the flutes, and heat treatment.

We design and manufacture PCD end mills for our clients worldwide. The wide range of our cutting tools serves several industries for precision machining of non-ferrous metals and non-metallic material to achieve the parts requirement finish and accuracy.When processing copper, zinc, aluminum, and other non-ferrous metals, the processing material is easy to adhere to the cutting tool, therefore, it will result in the working process being hard to go on. Because of the lower friction coefficient and affinity with non-ferrous metals, Our PCD end mills can efficiently prevent the metal from bonding with the tool. Meanwhile, our PCD tool cutting edge deformation is small, and the surface of the workpiece is excellent like polishing.

Upgrade your coating process with PECVD coating equipment. Ideal for LED, power semiconductors, MEMS and more. Deposits high-quality solid films at low temps.