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1. Cutting velocity (Vc)—The most important cutting parameter that provides necessary cutting motion. It can be imparted either on the cutting tool or on workpiece by either rotating it or reciprocating it. In case of either rotating tool (such as milling, drilling, grinding) or rotating workpiece (such as turning), the peripheral velocity of cutter or workpiece is considered as the cutting velocity. However, where neither the workpiece nor the tool rotates, the translation velocity of cutter or workpiece gives the intended cutting velocity. Learn more about cutting speed and cutting velocity.
Depth of cutformula
3. Depth of cut (t)—The tertiary cutting motion that provides necessary depth of material that is required to remove by machining. It is expressed in mm. It is usually given in the third perpendicular direction (velocity, feed and depth of cut usually act in mutually perpendicular directions).
Since depth of cut is one of the three main cutting parameters, so its value also affects overall machining performance and machining economy. Few common effects of DOC are enlisted below; for all effects in detail read: Effects of depth of cut on machining performance.
Depth of cutchart
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Depth of cutin machining
Since depth of cut value is an important parameter that influences overall machining performance as well as economy, so an optimum value must be selected judiciously after considering a number of relevant factors. Usually, in conventional machining operations, depth of cut value varies between 0.1 – 1.0mm. Selection of its value requires attention on the following characteristics.
Basic intention of any conventional machining operation is to gradually remove excess layer of material (subtractive manufacturing) from a blank to impart a basic shape and size with reasonably smooth surface finish. For any machining or material removal operation, three relative motions between workpiece and cutting tool are indispensably necessary, which, in fact, are the primary cutting parameters. The simultaneous action of all three parameters causes material removal in the form of chip from the workpiece. These three cutting parameters or relative motions are provided below.
Radialdepth of cut
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Depth of cutcalculator
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Depth of cutmeasurement
Depth of cutformula for turning
Depth of cutformula for milling
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2. Feed rate (s)—The auxiliary cutting motion is provided by the feed velocity. Usually the direction of feed velocity is perpendicular to that of the cutting velocity. The primary objective of feed velocity is to remove material from a large surface. Basically it helps in covering the entire surface of the workpiece by moving either cutting tool or workpiece. Learn more about feed rate.
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