Whilst the ways and means of securing your attachment will depend on the model, the best way to be sure is to check your instruction manual.

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Topics: Aluminum, Video, Metalworking and Machining, Holemaking, Drilling, Rushmore USA, TTC, Viking, Precision Twist Drill, Carbon Steel, Stainless Steel

Such deburring tools are often battery powered, and screwdriver-like in shape, with a series of attachable heads for different patterns and purposes, such as metalwork, woodwork, and deburring plastic.

Need additional assistance selecting the right drill bit for your workpiece material or application? Contact our tech team!

You can however, also use a chamfer to remove sharp edges on the surface to reduce the possibility of injuries when handling the piece.

You do not need to press down on the materials with any force, as the motion of the tool itself is more than capable of doing the job.

Usually created at a 45 degree angle, a chamfer is a common design in architecture, engineering, machining operations, carpentry, furniture making, concrete formwork, and mirror design, as well as a way of aiding the assembly of mechanical engineering designs.

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In the architecture world, a chamfer is a transitional edge between two faces of a specific object – for example, the point where two faces of a cube touch.

They are widely used tools with multiple uses that remove flashing and other edge properties caused by cutting or machining operations.

Wearing goggles will ensure you protect your eyes, and make sure you don’t need any irritating, unexpected trips to the emergency room.

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These chamfering tools or burrs will remove sharp edges from a range of materials to give you a clean cut corner or smooth edges.

Aluminum is very easy to machine, but it’s abrasive, so cutting tools will tend to wear quickly. The best drill bits for aluminum are solid carbide because solid carbide is very hard and stays sharp much longer than other materials, providing extended tool life. If you’re only poking a few holes, high speed steel (HSS) is fine. Using a cobalt drill bit isn’t worth the extra cost because on aluminum, its performance level is about the same as that of high speed steel. Skip the coatings on these drills —there’s no need to increase the already high cost. Especially avoid any coating with “Al” in the ingredients (AlTiN, TiAlN, etc.). A drill bit with a  bright finish is ideal.

When choosing the right attachment to go on top, the main thing to consider is the nature of the job you are undertaking, and whether you are working with wood, metal, plastic, or some other material.

Gloves can also be useful to protect your hands and fingers, both from the above mentioned debris, as well as from injury whilst using the tool.

Deburring is a process where a rotational head peels off layers of the wood, metal, or plastic of the surface you are working on, for a smoother edge.

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When doing small or precise jobs, a static, hand held chamfer tool is best, whilst a powered tool is better for the larger jobs.

The global carbon fiber reinforced plastic market size was valued at USD 23.6 billion in 2022 and is expected to grow at a CAGR of 7.2% from 2023 to 2030.

As there are several different attachments you can put on your chamfer tool, it is important to choose the correct one for the job at hand.

A chamfering tool is typically used when a workpiece has a particularly rough edge. These are similar to deburring tools, and are often referred to as chamber mills, or chamfers.

Chamfering tools can also be used to ease assembly, to make it simpler to put bolts into holes on the material you are working with.

For an even smoother finish, you could use sandpaper to go over the edge to make it pristine, or if you are satisfied, turn off the tool, dismantle it, and place it back in the box.

When drilling hardened or stainless steel, select a drill point of at least 135° or higher. This spreads the workload out over a larger cutting surface. Since hardened steel and stainless steel are both quite difficult to drill into, using a drill press or a milling machine should provide the best results.

A good quality High Speed Steel (HSS) drill bit is suitable for use on mild steels, but if you need to get a lot of use from them, go with M35 cobalt drills, or even the aforementioned M42 cobalt drills.

Try to avoid the cheapest drill bits, or you could likely end up spending more in the long run. Always use cutting oil or coolant for any drilling operation.

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Cobalt drill bits are best suited for use on hard to machine metals, including hardened or stainless steel. Cobalt is blended in with High Speed Steel to make the drill bits harder and more wear resistant. As each cobalt drill bit consists of High Speed Steel with a small percentage of cobalt, the higher the percentage of cobalt, the more heat-resistant and durable the drill bit is.

Chamfering tools are therefore often used on metals such as steel and aluminum, and can also be crucial when working with PVC piping.

Lightweight and slim, this deburring tool is highly portable and ideal for tight spaces. It's compatible with either Slice's convex or concave deburring blades, ...

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This not only ensures the best results, but will make the whole process simpler and more rewarding. You have to respect the tools that you are working with.

A face mask should also be considered, as this can stop any small particles of wood, metal, or plastic from entering your nose and mouth when you breathe in.

Place the chamfer tool against the edge, keeping a steady hand and pressing down lightly as you move it slowly along the surface.

Larger, heavier items may remain still on their own, such as a wardrobe, however smaller items (like a wooden box) will need to be secured firmly to stop them moving.

The best way to know which one to use is to consult the instruction manual that came with the tool, as this will point you in the right direction.

Check out our latest video, and learn how to select the right drill bit to use for the job. Take the guesswork out of drilling holes in metal, as Kurt Repsher walks you through our recommendations for drilling hardened or stainless steels, mild or carbon steels, and aluminum. Subscribe to our channel to see more exclusive how to videos and tips from the pros.

It is also recommended to start it at a lower setting, especially if you are not used to handling the tool, or if you are under confident.

Fast moving machinery can facilitate any number of unforeseen consequences, so it is best to give you and your digits a fighting chance.

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For austenitic steels, (e.g. 304, 1.4301), the depth of cut must however always undercut the induced work hardened layer, so increase in speed must be carefully ...

Also known as a “deburring tool” or a chamfer mill, a chamfer tool is used for creating a rounded edge on otherwise rough surfaces.

Whilst being one of the less known tools on the market, the chamfer tool has many interesting uses in the world of construction and home improvement.

We believe the Right Tool Is Everything™, and we strive to share our experience and expertise in an effort to ensure you select the right tool for your application, follow best practices, and can push your productivity further.

Stainless steel can actually ‘work harden’ as it heats up—so keep your cool, take your time, and make sure the tool and work area stay well lubricated.

As with any form of electrical tool, or indeed static tool, ensuring your own safety and the safety of those around you should be the top priority.