At Focused on Machining, we frequently work with several popular alloys from the 7000 series, with 7075 aluminum being the most common. This alloy is prized for its impressive strength-to-weight ratio, machinability, and the ability to further enhance its strength through heat treatment. We also regularly machine 7050 aluminum, another high-performance alloy in the 7000 series.

Multi-edge inserts are special cutting inserts with more than one cutting edge on a single insert. Multi-point inserts can be used in the following ways:

The International Organization for Standardization (ISO) has developed standards for classifying cutting inserts. The ISO standard for cutting inserts helps operators understand insert characteristics such as shape, size, clamping, material properties, and coating. We wrote more about this above.

A balance between cutting speed and feed rate is necessary to achieve optimal chip evacuation and prevent chip recutting. The feed rate for aluminum milling is ...

When discussing the geometry of a cutting insert, most toolmakers immediately focus on macro-geometry or the physical shape of the insert. However, more and more attention is being paid to a fast-growing area of research, namely optimizing the micro-geometry of an insert's cutting edge. At the macro level, insert geometry optimization mainly focuses on creating the most effective shape for chip control. Different insert shapes and angles can produce the best results for breaking and removing chips from the cutting area depending on the workpiece material and machining method. Designing and optimizing insert macro geometries is already a fairly advanced area of technology, well mastered by most major cutting tool manufacturers. In practice, however, it is only in recent years that technology has advanced to the point where microscopic insert geometry can be controlled. Using advanced machining techniques, it is possible to create round, oval, or beveled cutting edges on the cutting surface of an insert and even introduce fine chamfers or grooves. Through various innovative technologies, it is possible to smooth and accurately measure the blade at the microscopic level, significantly improving the life and stability of the blade machining. Further technological advances can be expected to further develop this field and bring even more significant results.

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The 7000 series of aluminum alloys is among the strongest aluminum alloys available. It’s well known for its applications in aerospace and structural components. Because of our extensive experience in aerospace machining, we’ve grown very familiar with 7000 series aluminum.

The coating of a cutting insert can improve its performance and durability. There are different types of coatings, such as TiN (titanium nitride), TiCN (titanium nitride carbide), or Al2O3 (aluminum oxide). These coatings increase the insert's hardness and improve wear and temperature resistance.

Cutting insert geometry is crucial to the quality and efficiency of the cutting process. Cutting insert geometry takes into account such aspects as:

The selection of cutting inserts is a critical factor in determining the success of any cutting process. When selecting a cutting insert, consider factors such as:

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In CNC (Computer Numerical Control), there are many cutting inserts, each with its specific application in machining different materials. Below are some common types:

Choosing the right cutting insert is crucial for optimal CNC machining performance. Cutting inserts, despite their small size, have a huge impact on the quality of the final product, machining speed, and tool life. So what should you pay special attention to?

Processing: 7000 series aluminum often requires multiple post-processing steps and inspections. We have a trusted network of reliable aluminum processors who are experienced in working with these alloys. They are able to handle all of these processes under one roof, reducing lead time and minimizing the chances of any damage in shipping.

For hard materials such as stainless steel, titanium, and superalloys, the cutting inserts have special coatings and geometries that help reduce cutting forces and increase tool life.

Therefore, understanding cutting insert designations is key to proper insert selection. A typical CNC shop may use thousands of cutting inserts per year. An operator may use many cutting inserts daily without considering the complex science behind them.

Tungsten steel is any steel that has tungsten as its alloying element with characteristics derived mostly from the presence of this element.

When you’re looking for a shop with more than just a single CNC table and a lathe machine in Denver, CO, count on us. Our scope of machinery enables us to take on jobs of all types, producing results that help us set the standard for customization and precision. From quantity 1 to 1,000 we can meet your prototype to production needs.

Price: We order so much of these materials that it’s unlikely any other shop can beat our pricing. We’re always getting the best prices from vendors because we have a long-term relationship with them and we’re ordering in such large quantities.

It is worth remembering that the selection of the right cutting insert depends on the machined material type, cutting speed, depth of cut, and other factors. A suitably qualified CNC operator or metalworking engineer can advise on the best type of cutting insert for a particular job.

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Turning inserts are one of the most versatile types of cutting inserts. They are used in various turning processes, such as:

Cutting inserts are divided into different types. This division specifically relates to the material they are made, its shape, dimensions, and applications. The most common are turning inserts, groove-turning inserts, inserts for cutting hard materials, and thread-turning inserts. In addition, cutting inserts are available in many colors, which helps identify them.

What do they mean in practice? The seven mandatory symbols tell about the shape of the tile, the angle of inclination, and other basic characteristics of the tile. Each symbol is a letter or number that uniquely identifies a particular insert. Special tables according to DIN4983 show what each letter in the code means. Additional information about the manufacturer is written after a special character. Depending on the company, these can tell you about the edge width, edge angle, cutting material, or chip breaker shape. You can find more detailed information regarding each ISO -> here.

Multi-tool cutting tools are made of carbide. They are used for processing various metals and alloys. The material they are made is durable and resistant to high temperatures. They are often coated with additional layers to increase their performance and durability. The types of these tools depend on the shape (e.g., square, triangular) and are available in different sizes (according to ISO standards). Depending on needs, they can be reversed to utilize all cutting edges. When they are CVD coated, they are used for milling, turning steel in difficult conditions (NTP - 35), or machining gray cast iron (NTK - 25). PVD-coated inserts are used for notching classic and stainless steel (N-435) or machining these steels and surface-hardened materials (N-250).

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At Focused on Machining, we’ve been making high-quality parts from 7000 series aluminum for years. We have the expertise to make what you need and the trusted partner network to get any post-processing steps done. And if you’re not sure if 7000 series aluminum is right for your project, we can offer some advice on selecting the right material for your CNC machined part.

Speed: When a machine shop lacks experience with alloys like 7050, they often move cautiously, double-checking tooling and slowing down production. At Focused on Machining, we’re so confident in our expertise with 7075 and 7050 aluminum that we push our machines to their limits every time. This ensures that our customers receive their parts as quickly as possible without compromising on quality.

7000 series aluminum has zinc as its primary alloying element, which differentiates it from 6000 series aluminum, another popular aluminum alloy that we often machine. The zinc content gives it high tensile strength properties, and its strength-to-weight ratio is one reason it’s so popular in applications like aircraft.

The next step is to identify the material to be machined. Different materials, such as steel, aluminum, titanium, or plastics, have different properties and require the right cutting inserts.

Knowledge: At certain times, there may be limited availability for a particular variety of 7000 series. For instance, maybe a customer asks for a large bracket in 7075 T6 six-inch plate, and we are not able to find it at that moment. However, we have the suppliers and the machining experience to find and machine it from T3 six inch plate or 7050 T6 six inch plate.

Groove-turning inserts are specially designed for making precise grooves on workpieces. Their special geometry allows this cutting operation to be performed with precision.

When you're choosing a cutting insert, you need to remember that not everything about it is immediately apparent. Without testing an insert on the job, it's hard to tell which is good and which is not. Choosing a cheap insert just because it looks similar to another may increase machining costs in the future. If you're unsure what type of tile to choose, it's a good idea to consult specialists in this tool. There are also some basic rules to help you narrow down your choice. Most manufacturers give their tiles numbers that tell you about their properties. To find the tiles you need, start by analyzing the catalog. Finally, if your tile isn't cutting as it should, there are some things you can look at to find a solution to the problem. Looking at the edge of the wafer through a magnifying glass may reveal the cause of the faulty cutting. If you notice that the edge is heavily worn or a bit bent, it's a sign that the tile is too soft, and you should choose a harder one. If, on the other hand, the edge of the insert is missing pieces, you should probably choose an insert that is less hard but more flexible. With the above information, you can make decisions that will improve the efficiency of your machining process and reduce its cost.

Cutting insert designations are essential for their proper selection in a specific cutting process. These markings follow the ISO standard and contain information on the insert's shape, dimensions, type, and cutting angles. For example, the designation "CNMG 120408" says that the inserts have a diamond shape, 80 degrees of angle, a diameter of 12.7 mm, and a thickness of 4.76 mm.

International standards for selecting cutting inserts in CNC (computer-controlled machining machines) are important to ensure optimal, safe, and efficient cutting operations. ISO (International Organization for Standardization) defines such standards.ISO codes for cutting inserts to help identify their shape, angle, size, etc. Choosing the right cutting insert is crucial to the efficiency of the CNC machining process, and understanding and following ISO international standards can help optimize the process. An ISO code can have up to twelve symbols. The first seven are mandatory. The eighth and ninth are additional information that can be added if needed. Additional information about the manufacturer begins from the tenth to the twelfth symbol. These are added to the ISO code with a special character.

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Even after your initial insert selection, you should analyze its use in practice. CNC machining is a process of continuous improvement and optimization. Run tests, collect data, and adjust your choice based on results. You may find that different inserts are best for the different applications or machining conditions you perform.

Many cutting tool companies offer technical support and advice on cutting insert selection. Don't be afraid to take advantage of these resources. Experts from these companies have in-depth knowledge of their products and can help you make the best choice.

In CNC machining, cutting inserts are one of the key elements that determine the efficiency and precision of the process. Learning about the different types of inserts, their uses, and specifications is essential for any CNC machine operator. Take a look at the following guide to help develop this topic.

The insert material is one of the most important factors to consider. Cutting inserts can be made of various materials, such as carbide, ceramic, polycrystalline diamond (PCD). The choice of insert material should depend on the workpiece material and performance requirements.

The insert shape and size should be selected according to the type of machining and the CNC machine. Cutting inserts come in many shapes, such as squares, diamonds, triangles, and circle. The shape and size of the insert affect the machining quality and life of the insert.

At Focused on Machining, we bring years of expertise across a wide range of materials such as stainless steel, titanium, Monel and Inconel. Here, we’re focusing on our experience with 7000 series aluminum, a strong alloy that’s a popular material choice in a variety of industries.

The first step in insert selection is to understand the machining process. Will you be milling, turning, drilling, or doing another type of machining? Each of these processes requires a different type of cutting insert . Let's take a closer look at some of them:

We have been machining 7075 and 7050 for many years at our Colorado CNC machine shop, we sometimes feel like we’ve done it all with these alloys. Our customers see several benefits from our deep experience with 7000 series aluminum:

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Among the drawbacks of 7075 is its limited corrosion resistance, which leads some engineers to choose 6000 series aluminum instead.

Strain Hardening. After a material yields, it begins to experience a high rate of plastic deformation. Once the material yields, it begins to strain harden ...