The metal strength of the material you use for part production is a very huge determinant in the success and integrity of the product. Hence, the importance of a metal strength chart.

This is the maximum amount of pulling or stretching that a metal can withstand without being permanently damaged. It is the measure of how much tension a metal can withstand. If an external force is applied to metal and its yield point is passed, some of the resulting deformations that follow are permanent and cannot be reversed. That is the tensile strength of the metal.

If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.

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You don’t need to purchase all the available metals in the market to test one after the other before finding the one with a suitable strength. You can refer to the metal strength chart. There, you’ll see the different metals with their respective strengths, including the tensile strength of the steel chart.

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Once the cutting head or spindle speed has been decided on, it’s time to program the speed into the operating protocol and get to work. Right? The best answer to that question is “Maybe”.

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There are different metrics by which machinists judge the strength of metal materials. These metrics are also known as metal strengths. Strengths can be defined as the ability of a material to withstand stress without deforming. Metals have different strengths, which explains why not all metals are suitable for all purposes. There are different types of metal strength, and they include:

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Machining is not just about getting any available metal; it is about using the right metal. To know if a material is suitable for a particular purpose, one essential factor you should consider is its strength. Knowing the metal strength will help you choose rightly. One of the most effective ways to compare metal strength is by using a metal strength chart.

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Also, the strength of metals shows how much impact they can take before deforming or losing shape. This determines how long the parts made from these metals can last. This is very important, especially in parts that might be subjected to hammering and collisions.

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Strength is an essential factor because it dictates whether your machine part will effectively serve the purpose it is meant for or not. If a metal with low strength is used instead of high-strength metal, the structure may deform easily. For instance, parts needed for a heavy-duty machine require metals with high strength. In this case, steel or titanium is often the best choice for the project. Generally, Steel, Titanium, Tungsten, and Inconel are regarded as the strongest metals. Therefore, they can be used where metals with high strength are required.

There are some important parameters you should know when selecting the right metal for your project. These parameters include yield strength of steel, the tensile strength of steel, density, hardness, etc. Below is a simple metal strength chart you can use to compare metals:

It all depends upon the workpiece material being machined. Setting the spindle or tool speed to cut through plastic would be vastly different from setting the speed for the same tool to cut steel or wood. This is the part that takes some time and experience.

Understanding the workpiece material’s machinability along with a working knowledge of how the cutting tool will perform is critical. So is an awareness of what the CNC machine’s operating condition is concerning CNC maintenance and serviceability. Only after all these factors are dialed into the calculation can a proper speed be set.

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A common misconception is that high impact strength is equivalent to a high degree of material hardness. Therefore, materials with high impact strength are hard materials. Unfortunately, this is not always true. Thus, a high impact strength does not always mean a high degree of hardness.

Yield Strength: this is the strength a metal can withstand without permanent deformation. It can also be said to be the maximum strength a component can withstand before plastic deformation. Engineers and manufacturers calculate yield strength to know the maximum load an object can accommodate.

Some of the factors that affect the impact strength of materials include temperature (increase in temperature increases impact strength), material thickness (increase in thickness reduces impact strength), and notch radius (reducing the notch radius lowers the impact strength).

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Like the name sounds, compressive strength refers to the maximum amount of pressure or compression a metal can withstand without damage. To test the compressive strength of a metal, you’ll need a universal testing machine. This machine will gradually apply increased load on the metal until it begins to deform. The point at which deformation starts to occur is the compressive strength of the metal.

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The first math to do is to decide what the cutting speed of the tool (or spindle) will be. Four numbers go into the formula to determine cutting head speed:

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This is a measure of how much impact or suddenly applied to force a metal can withstand before its failure. Impact strength is used in measuring the amount of energy the metal can absorb before it fractures, tears or damage. Therefore, if you need metal for a project and you need to know the amount of energy it can absorb, the impact strength test is what you should do.

For instance, an aerospace machining project will require a metal with higher strength than the metal needed for making spanners or other tools. Using a metal with the wrong strength can be catastrophic; it may lead to a total collapse of the project or malfunction of the aircraft. Thus, the need to choose rightly.

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In terms of CNC operations, the acronym SFM stands for Surface Feet per Minute. But what does that mean? Well, it’s how quickly a cutting tool moves across the surface of a workpiece during a CNC machining operation cycle. For machinists, it’s an easily understood common denominator for describing tool head speed. Coming up with the proper settings for machining will depend upon getting a handle on several different pieces of the puzzle. Calculating the speed that the cutting die travels affect many other aspects of CNC machine operations.

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For example, using a low-strength metal for a part meant for use in a weight-lifting crane will only compromise the integrity of the part. This will render it useless for its intended use and will cause a waste of time, effort, and resources on the part of the company.

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Strength is a metal’s resistance to non-recoverable deformation, otherwise called plastic deformation. Toughness, on the other hand, is how well a metal can resist fracture. Toughness is, therefore, measured as the energy needed to cause fracture on a metal. In other words, the former is an irreversible deformation while the latter is a reversible deformation.

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Figuring out the right SFM for a tool to work is the result of deciding how fast the tool can do its job. Once that speed is calculated, then the linear travel or movement of the cutting head across the workpiece surface can be decided. A cutting die that travels too fast will cause damage to both the workpiece and the tool. One that moves too slowly will decrease productivity which increases costs.

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Ultimate strength: the maximum tensile, compressive, or shearing stress that a specific unit area of metal can withstand without breakage or deformation. In other words, it is the maximum amount of stress a metal can endure.

Before you choose any metal for your project execution, it is essential that you first answer two questions. The first question is what purpose is the metal meant to serve, and the second is how much load is the metal expected to carry. You can answer the second question by doing a simple engineering calculation. After calculating, the result will determine which of the metals has the kind of strength you need.

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The term “SFM” is commonly used in the United States but not in many other locations around the world. It is a term that is relative in any location, but as CNC machining first developed in America in the 1950s, the term has stuck around. In other countries, surface millimeters/minute, or Smm/minute, is the standard. To convert from feet to millimeters use the following calculation: