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Have you heard the term HEM, high-efficiency machining, or high-speed machining thrown around and not sure what it is? Well in this article I will be explaining what it is, how it works, and why you should use it.

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Cutting tool made of cemented carbide powder that is pressed or metal injection molded (MIM) followed by sintering.

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High-Efficiency Machining or High-Speed Machining is a machining methodology that focuses on extremely fast but light, low-pressure cuts. The result is an overall increase in the material removal rate. The milling technique is used where the radial depth of cut (RDOC) is less than 30% (usually 5-10%) of diameter and axial depth of cut (ADOC) is as deep as the tool or parts allow. Using the entire length of cut (LOC) if possible.

By calculating the actual chip thickness, we can increase the feed rate to achieve desired chip thickness. Check out our diagrams below for more information.

You should use high-efficiency/high-speed machining because it results in increased metal removal rates, reduced cycle time, increased tool life, and much more.

High-efficiency/high-speed machining works based on lowering heat generated in the tool. A small radial depth of cut (RDOC) results in a small angle of engagement. The end mill cutting edges spend less time in cut, resulting in less heat buildup. This allows for much higher SFM. When using HEM, you also can use radial chip thinning (RCT).

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