Employs Brilliant Coat PVD coating with excellent lubricity to provide better wear resistance and consistent surface finishes in low-speed cutting applications such as machining of small products or low carbon steel

Carbide insertidentification chart PDF

Alumina coating with even higher strength balances outstanding stability and wear resistance in mill-scale work on forged material. Gold-colored coating makes used corners easily identifiable

General-purpose grade with excellent wear resistance, fracture resistance, and thermal shock resistance, suitable for machining of cast iron and exotic alloys

Insertmaterial grade chart

Employs a new PVD coating, and a dedicated tough carbide substrate. High-quality cutting edge grade suppresses adhesion and micro-chipping, realizing excellent machined surface quality

High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing of powdered metal or cast iron

Our 1st recommended grade for turning steel. Surface smoothing technology significantly suppresses adhesion of work material components. Achieves long, stable tool life with various cutting speeds and work materials

Some of the factors that affect the impact strength of materials include temperature (increase in temperature increases impact strength), material thickness (increase in thickness reduces impact strength), and notch radius (reducing the notch radius lowers the impact strength).

Carbidegrade Chart

The metal strength of the material you use for part production is a very huge determinant in the success and integrity of the product. Hence, the importance of a metal strength chart.

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High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing of powdered metal or cast iron

There are different metrics by which machinists judge the strength of metal materials. These metrics are also known as metal strengths. Strengths can be defined as the ability of a material to withstand stress without deforming. Metals have different strengths, which explains why not all metals are suitable for all purposes. There are different types of metal strength, and they include:

Superior fracture resistance, providing excellent stability in interrupted unstable cutting and when cutting mill-scaled work

Strength is a metal’s resistance to non-recoverable deformation, otherwise called plastic deformation. Toughness, on the other hand, is how well a metal can resist fracture. Toughness is, therefore, measured as the energy needed to cause fracture on a metal. In other words, the former is an irreversible deformation while the latter is a reversible deformation.

High-density sintered material made of ultra-fine grain diamond that demonstrates optimum wear and fracture resistance and excellent edge sharpness

Insertgrade chart pdf

For instance, an aerospace machining project will require a metal with higher strength than the metal needed for making spanners or other tools. Using a metal with the wrong strength can be catastrophic; it may lead to a total collapse of the project or malfunction of the aircraft. Thus, the need to choose rightly.

High-speed, high-efficiency grade with great high-temperature strength, which realises excellent wear resistance in high-efficiency machining

Our 1st recommended grade for ductile cast iron. New high-adhesion, high-strength CVD coating realises both wear resistance and chipping resistance

Carbide Gradeschart pdf

For high-speed machining, BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades, improving fracture resistance while maintaining an emphasis on wear resistance

Like the name sounds, compressive strength refers to the maximum amount of pressure or compression a metal can withstand without damage. To test the compressive strength of a metal, you’ll need a universal testing machine. This machine will gradually apply increased load on the metal until it begins to deform. The point at which deformation starts to occur is the compressive strength of the metal.

Turning insertgrade chart

High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing of powdered metal or cast iron

Sandvikinsertgrade Chart pdf

Ultimate strength: the maximum tensile, compressive, or shearing stress that a specific unit area of metal can withstand without breakage or deformation. In other words, it is the maximum amount of stress a metal can endure.

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Machining is not just about getting any available metal; it is about using the right metal. To know if a material is suitable for a particular purpose, one essential factor you should consider is its strength. Knowing the metal strength will help you choose rightly. One of the most effective ways to compare metal strength is by using a metal strength chart.

100% diamond that directly binds nano-order diamond particles with high strength. Demonstrates optimum wear and fracture resistance as well as the best edge sharpness

A general-purpose cermet made from hard grains with different grain sizes, delivering functionality that provides an excellent balance of wear resistance and toughness, along with good surface finish quality

Carbide insertgrade chart

Superior wear and plastic deformation resistant grade, that utilizes a high hardness carbide substrate coupled with the high hardness Super FF Coat for high speed to continuous turning of Cast Iron

Combines a high-hardness carbide substrate with excellent wear resistance and a new CVD coating with improved coating strength to achieve both excellent wear resistance and fracture resistance. Achieves long, stable tool life during high-speed cutting

Drastically improves reliability in the unstable cutting range, thanks to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance of the dedicated carbide substrate

Strength is an essential factor because it dictates whether your machine part will effectively serve the purpose it is meant for or not. If a metal with low strength is used instead of high-strength metal, the structure may deform easily. For instance, parts needed for a heavy-duty machine require metals with high strength. In this case, steel or titanium is often the best choice for the project. Generally, Steel, Titanium, Tungsten, and Inconel are regarded as the strongest metals. Therefore, they can be used where metals with high strength are required.

A common misconception is that high impact strength is equivalent to a high degree of material hardness. Therefore, materials with high impact strength are hard materials. Unfortunately, this is not always true. Thus, a high impact strength does not always mean a high degree of hardness.

A new cermet substrate with excellent thermal conductivity is used to achieve outstanding thermal crack resistance. Also uses Brilliant Coat, which has excellent lubricity

Tensile stress removal of the coating layer greatly improves fracture resistance. Achieves long, stable tool life during heavy interrupted cutting

High-speed, high-efficiency grade with great high-temperature strength, which realises excellent wear resistance in high-efficiency machining

General-purpose grade for titanium machining that features excellent wear and thermal resistance. For applications from roughing to finishing

Are you still confused about which material is best for you? Relax because RapidDirect is here for you. We understand that comparing which material to use can be tricky; therefore, we are here to help you out. We give professional suggestions on a case-to-case basis, and our service is top-notch.

Tough grade for titanium machining with excellent fracture and thermal resistance. Perfect for interrupted cutting and mill-scaled work

A general-purpose cermet made from hard grains with different grain sizes, delivering functionality that provides an excellent balance of wear resistance and toughness, along with good surface finish quality

Yield Strength: this is the strength a metal can withstand without permanent deformation. It can also be said to be the maximum strength a component can withstand before plastic deformation. Engineers and manufacturers calculate yield strength to know the maximum load an object can accommodate.

High-speed, high-efficiency grade with great high-temperature strength, which realises excellent wear resistance in high-efficiency machining

There are some important parameters you should know when selecting the right metal for your project. These parameters include yield strength of steel, the tensile strength of steel, density, hardness, etc. Below is a simple metal strength chart you can use to compare metals:

The extremely high level of precision needed within the aerospace industry makes CNC machining a suitable manufacturing process for the sector.

Achieves high-efficiency, improved machining accuracy, and long tool life in machining of exotic alloys such as titanium alloy and Co-Cr alloys

You don’t need to purchase all the available metals in the market to test one after the other before finding the one with a suitable strength. You can refer to the metal strength chart. There, you’ll see the different metals with their respective strengths, including the tensile strength of the steel chart.

This is the maximum amount of pulling or stretching that a metal can withstand without being permanently damaged. It is the measure of how much tension a metal can withstand. If an external force is applied to metal and its yield point is passed, some of the resulting deformations that follow are permanent and cannot be reversed. That is the tensile strength of the metal.

This is a measure of how much impact or suddenly applied to force a metal can withstand before its failure. Impact strength is used in measuring the amount of energy the metal can absorb before it fractures, tears or damage. Therefore, if you need metal for a project and you need to know the amount of energy it can absorb, the impact strength test is what you should do.

Also, the strength of metals shows how much impact they can take before deforming or losing shape. This determines how long the parts made from these metals can last. This is very important, especially in parts that might be subjected to hammering and collisions.

1st recommended grade, balancing excellent wear resistance and fracture resistance in hardened steel machining.Along with a tough CBN substrate, the coating combines wear resistance and toughness to achieve long, stable tool life even in high-efficiency and interrupted machining

You don’t have to be at our firm to get your job done. All you need to do is contact us by email or upload your CAD file and get a quotation.

Our 1st recommended grade for turning of stainless steel, achieving long and stable machining. Drastically reduces the abnormal damage common in stainless steel machining, thanks to the improved coating strength and excellent adhesion

Our 1st recommended grade for turning exotic alloys as it realises stable tool life with high-speed, high-efficiency machining

For example, using a low-strength metal for a part meant for use in a weight-lifting crane will only compromise the integrity of the part. This will render it useless for its intended use and will cause a waste of time, effort, and resources on the part of the company.

High-precision grade realizing long tool life with excellent surface roughness and stable machining. Maintains excellent surface roughness thanks to a high notch-wear resistant coating and tough CBN substrate

Development of crater damage is suppressed by controlling the orientation of the alumina crystal grains. Achieves long, stable tool life during high-speed and high feed cutting

If you want to produce high-quality machined parts with a sleek appearance, it’s essential to consider some critical factors related to CNC machining.

Before you choose any metal for your project execution, it is essential that you first answer two questions. The first question is what purpose is the metal meant to serve, and the second is how much load is the metal expected to carry. You can answer the second question by doing a simple engineering calculation. After calculating, the result will determine which of the metals has the kind of strength you need.

High-hardness cermet with outstanding wear resistance and toughness. Realises high dimensional accuracy for continuous steel machining or finishing of powdered metal or cast iron