Easy speeds and feedschart

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Often times, learning speeds and feeds is the most difficult part for a beginning machinist. With the nearly endless combination of tools and materials, getting the recipe right on the first try can seem impossible – but we’re here to tell you how it can be easy!

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Depth of Cut: Abbreviated as DOC or ADOC, depth of cut controls the length of the flutes that are cutting the material and consequently the height of the chip.

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When using power shears, it's important to choose the right tool for the job. For example, there are different types of power shears available, such as manual or pneumatic shears. It's important to select the right tool based on the thickness and type of stainless steel you will be cutting.

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Width of Cut: Also known as radial depth of cut (WOC or RDOC), this controls the width of the chip and how much of the tool’s diameter is engaged in the cut.

Feedrate: This is how fast the machine is moving on any of its axes (essentially how fast your part is moving) with relation to the tool.

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Why does this matter? When you start cutting with less than 50% of the tool’s diameter as one usually does, the actual FPT is less than the programmed FPT. In most applications this is nothing to worry about as we take a large enough radial depth of cut that the tool is not being damaged. When taking increasingly small cuts with a small FPT and increasingly large tools, issues start popping up. A half inch tool taking a .001” finishing pass at a programmed FPT of .005” results in an actual FPT of only 0.0004” – and before you ask, no, the extra zero isn’t a typo. As you can see checking the chip thinning FPT with the programmed value can be critical to tool life and preventing rubbing when taking small passes.

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Stainless steel is a popular material for a variety of applications, from cookware to industrial equipment. However, cutting stainless steel can be a challenge due to its hardness and ability to dull cutting tools quickly. In this blog post, we'll discuss the best option for cutting stainless steel - power shears.

Another important tip for cutting stainless steel with power shears is to use a lubricant or coolant. This can help to reduce friction and heat, which can cause the cutting tool to dull more quickly. A simple solution of water and soap can be used as a lubricant when cutting stainless steel, or a specialized cutting fluid or oil can be used to improve the cutting performance.

Power shears are a type of cutting tool that uses a mechanical action to cut through metal. They are specifically designed for cutting stainless steel and other hard materials. These tools are equipped with a sharp cutting edge that can quickly and easily cut through stainless steel sheets, rods, and other shapes. They are powerful, efficient and easy to use, making them the perfect choice for cutting stainless steel.

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In conclusion, cutting stainless steel can be a challenging task, but with the right cutting tool such as power shears, technique, lubricant, and maintenance, it can be done effectively and efficiently. They are powerful, efficient and easy to use, making them the perfect choice for cutting stainless steel. Remember to always use the right tool, lubricant, and keep the blades sharp and clean. With these tips, you'll be able to make precise cuts on stainless steel and finish your projects with ease.

Speeds and feedscalculator

RPM: This is  how many revolutions per minute your tool is spinning. This is how fast your tool is spinning, but not how fast the flutes are moving.

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Earlier we talked about Feed per Tooth, which controls the thickness of the chip and how much material each flute engages. In reality, this number is only technically correct when the tool is cutting at or above 50% of its cutting diameter – which is pretty uncommon. As you can see the image below, each chip is widest at the lagging edge of the flute (entering the cut) and gradually thins until it is cut off at the leading side (as the flute exits the cut).

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Feed rate formula

Finally, it's essential to keep the power shears in good condition. This means regularly cleaning and sharpening the blades to ensure they are performing at their best. Dull blades can cause the power shears to work harder than it needs to, which can lead to damage to the stainless steel and the cutting tool itself.

Surface Speed: This is the speed the tip of your flutes or cutting edge is moving with respect to the center of the tool. (For all you physics people, surface speed is your angular velocity while RPM is rotational speed). This is an important concept because a larger tool will cut at the same speed with a lower RPM as a small tool with a higher RPM.

Feed per Tooth: FPT controls the thickness (or approximate thickness, we’ll get into this later) of each chip whereas width of cut controls the width of the chip.

One of the biggest advantages of using power shears is that they can cut stainless steel much faster than traditional cutting tools such as saws or grinders. They can also produce precise cuts with minimal burr or distortion, making them ideal for applications that require a high level of accuracy.

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If you’re a beginning machinist, you’re probably most familiar with RPM and feedrate – and that’s okay! You can easily become familiar with creating recipes based solely off of these two factors, especially when using the same sized tools in the same material. However – we strongly recommend using FPT and Surface Speed to control your cuts! Why?