Thread Maker Tool

with the 3" bull you have only 2.5 inches to play with on the bottom of that for full engagement...therefore 80% of that should be 2.0 wide cut ...is that not correct?

Thread tap canadian tire

I generally use 80 to 90 percent radial for roughing. I also often run into the same problem, but not that often. We typically rough with a 1 inch tool so that might be the difference. Zig zag tends to be the most predictable, but with many scenarios it isn't a very good option IMO.

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2018310 — To reduce chatter, it's a combination of the best Machines, the best tools and the best tooling partner along with a machine capable of handling the best tools.

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Drill bits are cutting tools used to make round holes.The diameter of the drill bit refers to the edge that cuts the hole, the shank refers to the end of the ...

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We are cutting Aluminum billets (66 1/2" X 59 1/2" X 13"), current job, they do get bigger. It will make a form tool for a car or SUV headliner.

Is there anything that can be done to acheive 80% stepover reliabley. Without excess air cuts, and or stock depth problems.

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Threading bitfor metal

I have tried all pocket pattern types, anything over 70% cannot be trusted without close inspection thru verify. Verify on our tools can take a long time.

TapBit

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2018525 — Emphasis should be placed on milling quality. As the cutting thickness of the cutter teeth decreases from the maximum to zero, the machining ...

I would try another pocket type. Maybe a Parallel Spiral, or parallel spiral clean corners. See it run in verify after trying several out.

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Thread tapping tool

Like I said before The CAM software I used before MC did the same thing, anything over 60% stepover would cause problems. I have been doing CAM for almost 8 years, and this kind of complaining by the machinests just drives me crazy. They wan't perfect programs, but you have to do them the way they want them, and if it causes a problem it's your fault.

DrillBit

80% radial engagement limits your DOC considerably. Are you going for a "Waterline style rough pocket? There are some better options in the Surface High Speed toolpaths. The Area Clearance and Core Roughing toolpaths have some great options to limit radial engagement and increase your depth of cut considerably. This has the effect of maximizing your tool life because you utilize more of the flute of the cutter. What kind of tool, material, and depths are you working with?

You can use a tap to cut threads in a hole drilled in metal, such as steel or aluminum, so you can screw in a bolt or screw. The process of tapping a hole is actually pretty simple and straightforward, but it’s important that you do it right so your threads and hole are even and consistent. Choose a drill bit and a tap that fits the screw or bolt you want to use by making sure they’re the same size. For safety, it’s also important that you steady the item you’re drilling and you use the right drill bits.

Insert the tap into a T-handle and add drilling oil to the hole. Fit the end of the tap into the hole pointing straight down and aligned with the hole. Rotate the T-handle clockwise using smooth rotations. Don't apply much pressure; allow the tap to thread the hole on its own.

Just though I'd check here before I call my reseller. I don't realy think they can do anything about this, but I have to call.

It is a standard Surface rough pocket toolpath. Removes large amounts of stock. With a flute length of 5/8" Max. if you get under the inserts you have problems. If you increse the stepover it will leave stock islands on a number of levels then come back and get them later (problem), increseing the depth of cut, sometimes exceeding flute length.

If the holes to be reamed are short, the reamer may be guided at the entering side of the hole only. The guide bushing then may be made to fit the outside ...

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Threading bitfor steel

I have tried this before, and the path leaves islands of stock at anything over 70%, and runs thru them 4 or 5 steps down. My previous CAM software did the same thing.

I think what his boss is getting at is the cutter has a width of 2.5" at the bottom. 80% of 3" is 2.4" so at 80% stepover = 2.4" the cutter should in theory clean the floors.

The tool I am useing is what we call a button cutter. Basicly 3" bull nose with 1/4" Rad. inserts (non center cutting) Insert height aprox. 5/8".

When the refractory metals are considered to be those metals melting at temperatures above 1850°C, twelve metals are in this group: W (melting point 3410°C), Re ...

Like I said from "experiance" MC will leave areas on the floor if you use a 80% step over. In theory it shouldn't. You can see these islands in Verify too.