Professionals use dovetail jigs and routers to quickly make dovetails, probably because the market demands it on high end furniture.

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I have milled chamfers with (3D)Countour and bullnose (or ball) toolbit. Eg. 0.3mm radiused toolbit and 0.1mm stepdown produces fairly smooth chamfer. If surface is not critical then I have also used normal (sharp-edge) toolbits. Depending on application 0.1mm steps in the milled surface might be perfectly ok.

I tried out the 3D contour and somehow it worked out and knew what to do? Good tip with the stepdowns makes the simulations much better. Have you tried doing this with chamfer bits?

So, if the chamfer is small enough then I usually use sharp tipped chamfer tool and wider chamfers I do with balls or bullnoses. I don't have indexed chamfer tools.

Indexed chamfer tools sometimes have flat bottom and they are able to cut with their whole width. They can also be used to cut wider chamfers than the tool width (in steps, of course, top down).

I'm having trouble figuring out what to use to mill out chamfered holes. 2D contour doesn't seem to work as well as 2D chamfer. Would like some help on a straightforward way to mill out these chamfers.

I usually find that 2D Contour does the trick for hole chamfers. If you have a chamfer tool selected then you will see the Chamfer settings in the Passes tab of the operation. You can also use the Multiple Finishing Passes to take numerous cuts on larger chamfers.

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Jul 25, 2008 — If you are running that same endmill in aluminum, you need to quadruple your speed for steel. About 24,000rpm would be ideal for a 3/32 carbide ...

A steel is only hardenable from a carbon content of > 0.25%. However, this hardenability only refers to hardening through structural transformation. During heat ...

Jan 6, 2008 — What you must do is either drill,or single point bore an entry hole exactly the dia. of the D bit,and 1/4" deep in this case. Single point ...

I have no chamfer options in 2D Contour? Also which edges would I select? My knowledge of CAM is very brief and I just recently learned of it.

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Chamfer tools that have sharp tip are able to cut chamfers that have width of abt 30% -40% of the tool diameter. This is because the very tip does not cut very well (small diameter => small surface speed). E.g with a 6mm diameter chamfer tool I usually cut chamfers max 2mm wide (maybe 2,5mm max). Also the shaft-part does not usually cut at all; it has not relieved flutes.

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Process Overview · Evaporation - Removal of material from the target, source or cathode. · Transportation - Travel of evaporated material from the source to the ...

Iron, Steel, Stainless ; Medium Alloy, 200, 250, 301, 100-350 .0005 .0005 ; Medium Alloy, 200, 250, 300, 60-120 .0005 .0005 ...