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Nov 4, 2022 — Buying Guide: Selecting Carbide Inserts for Metalworking. Kennametal Indexable Milling, Drilling, & Turning. Calendar ...

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Oct 4, 2022 — Use the Translate tool. Sketch a diagonal line across the surface of the rectangle. And make a dummy hole at the center. Delete the sketch. Now translate the ...

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end turning or grooving. Groove-turning inserts are specially designed for making precise grooves on workpieces. Their special geometry allows this cutting ...

The use of composite materials has been on the rise for years due to their unique characteristics including reductions in weight and increased flexibility.  By definition a composite is a combination of two other materials used to create a unique material that is superior to either input material (a super-material?).  The performance increase makes composites more difficult to machine,  however, selecting the proper tool for the application is paramount to optimizing tool performance.  Each composite type comes a unique set of cutting challenges due to the materials structure which, unlike metal or wood,  is composed of layers of fibers and resins bonded together with intense heat and/or pressure.

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Carbide insertShape chart

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Sep 4, 2012 — The time and expense of machining has become a focal point in the struggle to meet delivery schedules and part cost expectations. In response, ...

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Diamond tipped (PCD) tools are often most effective in cutting composites as it’s important for the tool to cut with minimal force applied to the material. Composites will “eat” through solid carbide tools in many cases, so while the sticker shock of PCD may detour some people the cost per linear foot machined will be drastically decreased when compared with solid carbide.

Due to structural differences, composites will behave differently based on the materials used in the creation of the composite, so when cutting a new material it’s important to do a test cut on scrap material.   Cutting composites requires getting through the different layers of various material types by chipping, ripping or shredding.  Common composites include carbon fiber or fiberglass layered and bonded by polymer resins such as epoxy and polyurethane. Each of these layers react differently when cut and the heat generated by the cutting tool can cause de-lamination or worse if not machined properly, leading to excessive tool wear and a change in tool geometry.

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Carbide insertidentification chart PDF

With drilling composites, splintering can be an issue, so using PCD tools is especially important as a dull bit will lead to layers being pushed aside vs being cut.   This leads to de-lamination or “blow-out” on the exit side of the material.  With a new material it’s best to test the characteristics prior to machining any large project as the observable properties will be important in finding the right RPM/feed rate to optimize cut quality.

GDP Industrial Tooling - German Designed Precision serving North American manufacturers with high quality, precision cutting tools and accessories under the GUHDO banner since 1986.

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