I don’t think the cutting geometry of the McFly is suited to large-scale material removal — it doesn’t have much in the way of flutes to clear chips — the design seems optimized for surfacing.

Oct 26, 2017 — You can measure runout by spinning the part while an ... measure circular runout or the entire part surface when measuring total runout.

Whether you need a single prototype or full-scale production, BAUCOR''s engineers are ready to collaborate with you. Contact us to discuss how we can bring your concept to life.

A Tapered End Mill is a cutting tool with a conical shape, where the diameter gradually decreases from the shank to the tip, used for machining angled surfaces, deep cavities, and tapered features in various materials.

BAUCOR offers custom manufacturing and engineering solutions tailored to your specific needs, across various industries.

Keyseat cutters are essential tools in industries and applications where creating precise keyways is necessary to secure the transmission of torque between shafts and machine components:

A Tipped Off Chamfer Cutter is a cutting tool with a replaceable cutting tip designed to create beveled edges or chamfers on a workpiece, commonly used in machining and milling operations for precision edge finishing.

BAUCOR specializes in providing unique manufacturing and engineering solutions designed to meet the specific needs of each client. Our expertise covers a wide range of industries and applications.

A clearance cutter, more commonly known as a square end mill, is a versatile rotary cutting tool used in CNC milling machines.

Baucor can manufacture end mills to cater to a diverse range of milling applications, from general purpose milling tasks to the creation of intricate profiles and complex 3D shapes.

Double angle shank cutters are specialized cutting tools used for various machining operations, particularly those requiring intricate V-groove profiles.

Keyseat cutters come in a range of standard sizes to accommodate the creation of keyways for various shaft diameters and key sizes. Here's a general overview:

I am asking the group on how you would attack removing all this material. IE: Push the speeds, feeds, and stepover and what bit would you use?

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End mills are available in a variety of types, such as square end mills for creating sharp corners, ball nose end mills for smooth contouring, and roughing end mills for rapid material removal. Suitable for materials including metals, plastics, and composites, Baucor can produce end mills in highly specialized sizes and configurations tailored to meet your specific requirements. Please contact us for detailed information on dimensions and customization options to perfectly match your milling needs.

As a world leader in precision machining, Baucor understands that achieving optimal results with keyseat cutters involves more than just a premium tool. While specialized keyseat cutters might be outside our core offerings, here's how we could support this area:

I bought a bowl and tray bit with the intention of doing something similar. I haven’t used it yet and read concerns online about their ability to really evacuate the chips as well.

Usually folks just use a #201 for clearing large pockets, then use a bowl-bit to finish up the bottom and sides and lower corners/edges.

2016123 — I'm trying to use a single profile thread mill (this one specifically) and I am having a hard time getting the speeds and feeds right.

Hey all, I have a bunch of large catchalls trays to carve. 16 x 20 x 2 inches. It requires a lot of wood to be hogged out. CC says it will take over 6 hours to just rough out the trays with a 1/4 flat endmill with default settings.

Materials Consultation: We guide manufacturers and users on the ideal materials (HSS, carbide grades, etc.) to match specific workpiece materials, performance demands, and production volumes.

I believe I have some things to try and see how much I can push a #201 bit and maybe order a cheap rougher just to see how it works

A Clearance Cutter - Ball End Mill is a type of end mill with a rounded tip (ball end) and a reduced diameter or relieved shank, designed to provide clearance for machining intricate surfaces, deep cavities, and complex shapes while minimizing tool interference.

Porting tools are specialized cutting and grinding tools used to modify the intake and exhaust ports within an engine's cylinder head.

Woodruff Key End Mills are used to create the semi-circular keyways that accommodate Woodruff keys for a secure shaft-to-hub connection.

An end mill is a type of milling cutter extensively used in CNC machines and manual milling machines for a wide variety of machining operations.

You could try doing the bulk of the cutting with the McFly and then switch to the 1/4" using Rest Machining and 1.0" as your previous tool. The more aggressive cutting with the 1/4" as suggested may be quicker, but depending on your material being cut, you could probably push the McFly a little harder as well.

I used it recently clearing a large area for a serving tray/cutting board and it saved time over the 1/4" (default settings), but the depth was only 0.09".

Go buy yourself the cheapest mortising bit you can find. I get them from a local place here in town for $4.99. They are inexpensive and last a long time. Just slow down the plunge rate if you like. Mortising bits have cutters on the outer edges and nothing in the middle so you don’t really need to worry about ramping them in. You can also get a cheap bottom finishing bit and use the to hog out material if you can’t control your plunge rate. Remember that these larger sized bits run better at lower RPM. I run the 1/4 inch bits between 18 and 19000 but these larger bits I run around 13000 to 15000.

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Tapered Ball Nose End Mill is a specialized cutting tool with a tapered body and rounded tip, ideal for 3D contouring and smooth surface finishing in CNC milling and engraving applications.

A Double-End Corner Rounding End Mill is a cutting tool with rounded cutting edges on both ends, used to create rounded corners or radii on the edges of a workpiece, enhancing efficiency by allowing use of both ends.

Back corner rounding end mill is a specialized cutting tool designed to create precise radii (rounded corners) on the backside of a workpiece (the side facing away from the machine spindle).

Shop Trend CraftPro Straight Flute Two Flute Router Cutter, 1/2 Inch Shank with 12.7mm Cut Diameter and 50mm Cut Length, Carbide Tipped, C153X1/2TC. Free delivery on eligible orders of £20 or more.

These are ideal for machining PVC, Acrylic & Hard Woods Solid Carbide 2 Flute Up Cut Router Bits Speeds, Feeds & Chip Load Chart Dimensions - Cutting Diameter Flute Length Overall Length Shank Diameter 1/16" 6mm 38mm 3.175mm (1/8") 1/16" 8mm...

Keyseat cutters are indispensable tools in industries where precision and the secure transmission of torque through keyways are essential:

Shank Design: Ensures proper fit and rigidity in the machine tool holder. Common types include straight shanks and Weldon shanks.Flutes (Single-Point):Number of flutes influences chip load and cutting smoothness.

I saw this from IDC The “HOG” 1/4" Roughing Endmill Bit For CNC Routers, 1/4" Shank – IDC Woodcraft I googled for something similar and did not find a good selection, it mostly came back with metal milling machines roughing bits. One person said they are made form metal but work really well with wood.

Blank Preparation: The raw material (usually high-speed steel or carbide) is cut and roughly shaped into a cylindrical form with a diameter corresponding to the intended keyseat size.

A quarter of the total weight is 25lbs. at $5/lb anticipated processing. Order 25 units of custom processing as your deposit. Download Custom Milling Form ...

So I thought maybe I will hog it out with something different and then use the bowl and tray bit for the final cleanup and to get the appropriate radius on the bottom.

Lollipop cutters, also known as undercut end mills or ball nose end mills with necks, are specialized cutting tools used for a variety of machining tasks.

Keyseat cutters require materials that can withstand the significant forces involved in cutting keyways and maintain their shape for accurate keyseat creation. The most common choices include:

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BAUCOR's engineers can review your design and provide feedback to improve manufacturability, cost effectiveness, and efficiency.

The same coatings used on other cutting tools can significantly benefit keyseat cutters, especially when machining hard or abrasive materials:

A keyseat cutter is a specialized end mill designed to cut precise, semi-circular grooves (known as keyseats or keyways) into shafts or bores. These grooves are crucial for fitting keys, which are small wedge-shaped components that transmit torque between a shaft and a rotating element like a gear or pulley.

An Engraving Cutter with a Radius is a precision cutting tool designed for engraving and detailing, featuring a tip with a rounded radius to create smooth, curved cuts and intricate designs on various materials.

Pointed chamfer cutters are a type of end mill used specifically for creating chamfers – angled cuts that transition between two surfaces.

I have found I can push an 8mm quite a bit harder through ply and hardwoods than a 1/4" before getting the “I’m going to snap” noise

I have a 2.2kW spindle however and am lucky enough to be able to run 1/2" cutters, for lots of wood removal I can’t do with the table saw or thicknesser, I use one of these as a cheap cutter for bulk removal

Manufacturing and Repair: Used in manufacturing new components and repairing existing ones where keyseats have been damaged.

How do you calculate speed and feed? · Speed (RPM) = (Surface Feet per Minute x 3.82) / Diameter of the Tool · Feed Rate = RPM x Chip Load x Number of Teeth · RPM ...

A Concave Radius Milling Cutter is a specialized milling tool designed to create concave or inwardly curved profiles on a workpiece, often used for machining grooves, rounded edges, and complex shapes.

I saw this from IDC The "HOG" 1/4" Roughing Endmill Bit For CNC Routers, 1/4" Shank – IDC Woodcraft I googled for something similar and did not find a good selection, it mostly came back with metal milling machines roughing bits. One person said they are made form metal but work really well with wood.

Keyseat cutters are essential tools in manufacturing, used to create precise grooves (keyseats) within shafts or bores. These grooves lock components like gears or pulleys in place, ensuring synchronized rotation.

Usual preface, I’m with PreciseBits so while I try to only post general information take everything I say with the understanding that I have a bias.

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There are a few version of these. They are much more common in larger cutters. You’ll find them listed under “roughing”, “corncob”, and “chipbreaker”. Be careful with those last 2 though as they are also common terms for types of composite and metal cutters that are not intended for things as soft as wood. A quick rule of thumb would be that if it’s more than 3 flutes with those terms it’s probably meant for metal or composites. 2 and 3 flute ones you’ll need to check.

I Googled my way into confusion and doubt So I thought I would ask the experts here How would you quickly rough hog all this out ?

In general these run on the idea of breaking the flute engagement during the cut reducing total bit deflection (less time being pulled into the cut per flute). You can kind of think of it as each section of the flute being it’s own small cutter. That usually comes at the cost of cut quality and can cause weird effects with variable chipload. The exception to this was that chipbreakers were originally intended for a similar purpose but with the breaks in the flute being overlapped by another flute to give a smooth edge. However, it will depend on the manufacturer if that is true for any given bit. They were also usually designed for deeper cutting than you may be able to achieve.

@TDA thanks, Yes they seem to be more for bigger machines and yes I believe the idea is to break the chips up so we can get them out of the way faster. yes it leave a very rough cut but that the job of the finishing bit to fix

SPT-1 vs SPT-2 Wire ... You'll notice when you rub your finger over the sides of the wire that one has very narrow ribbing, and one side is totally smooth.

End Mill Neck Relief is the reduced diameter section behind the cutting edge of an end mill, designed to provide clearance and reduce tool deflection during deep cutting operations.

That is interesting but makes sense. I thought they might be to big but then I use them all the time in my hand held routers. I have to think more on this as my bits I have to ramp in. there is no cutter in the middle of the bit. and then there is the chip removal. maybe a bowl bit, I will have to look in my collection Well I guess I will have to try some things Thanks, you got me thinking

Mortising bits have cutters on the outer edges and nothing in the middle so you don’t really need to worry about ramping them in.

A keyseat cutter is a specialized end mill designed to cut precise, semi-circular grooves (known as keyseats or keyways) into shafts or bores. These grooves are crucial for fitting keys, which are small wedge-shaped components that transmit torque between a shaft and a rotating element like a gear or pulley.Sometimes the term "keyseat cutter" is used interchangeably with the term "woodruff key end mills".

Full radius keyseat cutters are specialized milling tools designed to create semi-circular keyseats within shafts or bores.

Coating Expertise: We advise on the suitability of coatings (TiN, TiAlN, etc.) to improve wear resistance, tool life, and performance in specific machining scenarios with keyseat cutters.

I run 3/4 to 1" mortising bits with 1/4 shank. Operated about 13000rpm and feed rates between 700 and 1000 (in mm of course). Plunge rate of 200 to 250. Stepovers are 40% of the bit. I shave off over 75% of the time on average. I suggest a mortising bit because they allow for great chip extraction and also allow the bit to plunge without jamming up the machine.

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First step would be to push your DOC - CC is very conservative, you can very likely go to .100 or even .125 (1/2 the width of the bit). Feedrate can likely be higher as well, in the 100IPM range. Try both on a piece of scrap.

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