Monitor Cutting Parameters Regularly monitor and adjust cutting parameters such as cutting speed, feed rate, and depth of cut.Operating at the correct parameters can significantly extend the tool life.Excessive cutting forces or high material removal rates can lead to tool wear and breakage.

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There is no perfect answer here, because the variables are far and wide. There are, however, guidelines that can be quite helpful.CVD-coated inserts are best exploited at high cutting speeds (SFM), and continuous heat (for example, external turning in steel or cast Iron machining). CVD Coatings are usually highly specialized for one or two application areas. If a shop is frequently cutting the same range of workpiece materials for those types of applications, it might make sense to conduct trials and optimize with a handful of high-performance CVD-coated grades.

Mar 15, 2024 — Feeds and speeds refer to two separate velocities for machine tools: feed rate and cutting speed. They are often considered as a pair because of their combined ...

Current equipment There are 10 advanced CNC production lines, equipped with precision testing instruments such as testing centers, and apply ERP network management system and digital production management.

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Company strength The company was established in 2004. After more than ten years of development, it has become an integrated industrial and trade enterprise with both production and sales. team, let you worry about us after -sales Intimate service, strong after -sales team support.

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Graha Performa Optima Group Jl. Sidosermo Airdas Raya Kav. A/9, Kec. Wonocolo, Kota Surabaya, Jawa Timur – 60239 Telephone : 031 333 333 55 Email : cs@performaoptimagroup.com

Competitive Price We have a professional purchasing team and costing team,trying to reduce costs and profits,and provide you with a good price.

Pressing To get started, the material is put through a press that is highly automated, CNC controlled, and equipped with punches and dies so that it may be pressed into the necessary basic shape and size. The inserts, after being pressed, have a look that is quite similar to that of a true carbide insert; nevertheless, their hardness is not even close to meeting the requirements. Imported press machines and high-precision moulding machines, along with homogeneous spray powder, ensure that the density of the substrate body is comparable with the density of the clearance as well as the cutting edge of carbide inserts.

Multimaterial With these premium turn-carbide inserts, your tool can cut a wide range of materials and is not required to change.

Turning inserts are small and removable cutting tools that are designed to be clamped onto a turning tool holder. They are used in lathe machines to remove unwanted material from a workpiece through a process known as turning. Turning is one of the most fundamental and widely used machining operations in manufacturing, making turning inserts an indispensable element of the process.The turning inserts are such cutting tools that are used to machine different metals like steel, carbon, cast iron, and high-temperature alloys. They are indexable which means they can be rotated, flipped, exchanged with other insert without the need to disturb te tool geometry.But when these cutting tools are manufactured in carbide material, their strengths are drastically increased, and they show unique properties which led to machinist utilize them.

Jewelry making Turning insert have various applications in the jewelry-making industry as well. They are used to shape jewelry items while making them. Tungsten material is just behind the diamond in terms of hardness, so highly useable in shaping wedding rings and other jewelry pieces.

Handle and Install Tools Correctly Proper handling and installation of Turning Insert are critical.Avoid dropping or mishandling the inserts, as this can cause damage.Follow the manufacturer's guidelines for installation to ensure a secure and accurate fit.

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Cast Iron The carbide insert for cast iron is made of abrasion-resistant carbide that will last longer, and then inserts are made of many different materials. Cast iron carbide inserts are made of an abrasion-resistant carbide, so their tool life is longer than inserts for other materials. Unlike the H series inserts, which can stick out from the holder to reach tight spaces on the workpiece with a negative rake, the K series inserts are the positive rake. Carbide inserts for cast inserts are commonly used for machining imperfectly round workpieces such as shafts with keyways since they were designed for semi-interrupted cutting conditions. You can install the inserts into the appropriate holder to begin using them.

Versatility Turning inserts are incredibly versatile, and they can be used in a wide range of machining applications. From roughing to finishing, drilling to threading, turning inserts can handle almost any machining task.this versatility is due to the wide range of carbide insert types available, each designed for a specific machining operation.

Non-ferrous Material These premium inserts are ideal for cutting aluminum, copper brass, and other non-ferrous materials.

These are the most commonly used Turning Insert. They are made of carbide, which is very hard and resistant to wear. Carbide inserts effectively machinate steel, cast iron, aluminum alloy, and plastics. Inserts made of this material have a resistance of up to 100 degrees.

Chipformer and Clamping System The fourth place in an insert's designation is another capital letter. This one helps describe more of the insert's design features, such as its fixing holes, countersinks, and any chipformer features. There are 14 standard types (A, B, C, D, G, J, M, N, Q, R, T, U, W, X).

Hard turning milling Another application of turning insert is in the hard turning and milling. It is a flawless process for ceramics. A machining process makes a single carbide insert be in the cut for more extended periods. So, it is an excellent tool for maintaining high temperatures and making ceramic inserts perform optimally.

Batching The absolute best raw material consists of a very fine spherical powder formed of cobalt, in addition to other compounds that have an extremely high level of purity. It is possible for each batch of powder to preserve its homogeneity and consistency throughout the production process by using the most cutting-edge mixing and wet milling technologies, in conjunction with accurate calculation.

Gross Inspection When doing quality control on the raw materials, it is necessary to make use of a carbon-sulfur analyzer. This is done to ensure that the tungsten carbide powder has an adequate amount of both carbon and Sulphur.After the sintering process, the material is examined using a variety of tools, including the following: Conduct tests to determine the TRS of the carbide rod, as well as its microstructure, cobalt concentration, and the material’s hardness. Include a dropping test to confirm that there is no flaw in the material in the centre or inside of the blank.

Stainless Steel Heat resistant and shaped for turning stainless steel specifically, these inserts will last longer than inserts for multiple materials.

Negative rake inserts are most often double sided, which provides good economics. They’re also easy to index, strong and reliable. For this reason, we generally default to double-sided negative rake inserts as a first choice. Positive rake inserts provide much lower cutting forces—a big advantage on smaller workpieces, unstable set-ups, and more difficult to machine alloys.

Sintering In order to get the desired result of increased brittleness, the insert is subjected to a heat treatment that lasts for 15 hours and is carried out at a temperature of 1500 degrees Celsius. Sintering is the process by which the molten cobalt and tungsten carbide particles are brought together and bonded together. First, the insert goes through a significant shrinkage, and this shrinkage must be precise in order to achieve the appropriate tolerance; second, the powder mixture is transformed into a new metallic material that is known as cemented carbide. The treatment process that takes place in the sintering furnace accomplishes two goals.

Graphite is machined in much the same way as metal, whether it's via methods such as turning, grinding, sawing or CNC milling. However, the processes are ...

There is a long standing rule here: The right geometry insert in the wrong grade will always outperform the right grade in the wrong geometry. Memorize that rule and be sure to tell everyone on your team that is involved in insert selection.The physics of metalcutting are all about energy and geometry. The energy comes from the spindle rotation. That energy converts to heat, which is why choosing the correct cutting speed (SFM) is important.

High-speed machining Another benefit of turning inserts is their suitability for high-speed machining. Turning inserts can withstand much higher cutting speeds than other types of cutting tools, thanks to their excellent heat resistance and wear resistance.high-speed machining is becoming increasingly popular in many industries, as it allows manufacturers to produce parts more quickly and efficiently. Turning inserts make high-speed machining possible by providing the cutting power and durability needed to withstand the stresses of fast machining operations.

We're well-known as one of the leading turning insert manufacturers and suppliers in China. If you're going to buy high quality turning insert made in China, welcome to get more information from our factory.

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The company was founded in 2004, and after more than 10 years of development, it has now become an integrated industry and trade enterprise with prosperous production and sales. Now we also have Ningbo Sanhan Precision Tool Manufacturing Co., Ltd, Ningbo Sanhan Alloy Materials Co., Ltd. Meanwhile, we are high-tech enterprise with 10 direct sales outlets across the country.We are currently a private manufacturing enterprise specializing in the production of CNC cutting tools and carbide inserts in China. Its scale of production, quality of product, management system, sales volume, and brand awareness, are all in the front ranks among the top in the domestic industry; At the same time, the company is also a member unit of China National Machine Tool Corporation, and has maintained close technical exchanges and cooperation with the domestic machine tool industry, striving to provide more and better cutting tools for the Chinese manufacturing industry.

Alloys The inserts are not only heat-resistant and wear-resistant, but they also operate with outstanding performance when cutting super alloys such as titanium.

Ceramic inserts are characterized by high hardness, resistance to high temperatures, and chemical environmental factors. Ceramic inserts are often used for metalworking, especially in heavy cutting and high-speed machining. These types of inserts can withstand temperatures up to 1,200 degrees.

Cost-effective Despite their initial cost being higher than traditional cutting tools, turning inserts can be a cost-effective solution in the long run. Their durability and wear resistance mean that they need to be replaced less often, reducing the overall cost of tooling.Turning Inserts can also provide significant productivity gains, as we have already discussed. These gains can help to offset the higher initial cost of carbide inserts, making them a cost-effective solution for many machining operations.

Automotive industry They are used to remove more material during the machining process in the automotive industry. They are heat resistant, so you do not have to worry about the high temperatures. They also improve precision and control, hence producing more precise automotive parts. They also help enhance finishing and reduce waste, making them cost-effective.

HSS (High-Speed Steel) is a steel with high carbon, chromium, vanadium, and molybdenum content. HSS inserts are used for machining metals at higher cutting speeds. They are more flexible than carbide inserts but less resistant to wear.

Surgical tools Turning insert are commonly used in the medical field. Physicians rely on durable and accurate tools for various medical procedures. The tools’ base is composed of titanium or stainless steel, and the tip is made up of tungsten carbide. The doctors rely on the precision of these inserts for the treatments and procedures.

Steel Because the inserts are explicitly intended for use as inserts in steel surfacing operations. They can be run at faster clipping speeds and last longer than inserts used in various materials.

Select the Right Tool Choosing the appropriate Turning Insert for your specific machining application is essential. Consider factors such as material, cutting speed, feed rate, and depth of cut.A mismatched tool can lead to premature wear and reduced tool life.

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Spray Drying Utilizing a spiral spray dryer tower allows for the powder to have an exceptional fluidity, which, in turn, leads to a density that is consistent throughout the carbide inserts blanks. This is the end product of the process. Our fixed tower, which is only committed to defined tasks, avoids any mixing of grains of varied sizes within a batch. This helps to ensure that the uniformity and high quality of each and every substrat is maintained throughout the production process.

Ball Milling The nanotubes are reduced to an extremely fine powder by a process known as ball milling, which is a kind of grinding. This operation is also known as milling. During the process of ball milling, a localised high pressure will be formed as a consequence of the collision between the tiny hard balls that are enclosed in a concealed container. This collision will take place within the mill.

Relief Angle Also known as the clearance, the second place shows the angle between the flank and top surface of the insert. Each relief angle is denoted by a capital letter. In our example, the insert has a 0-degree relief angle.The space provided by this clearance keeps the insert from rubbing against the part. If the insert does have a 0-degree clearance angle (N), chances are it is being used in a roughing operation.

Professional team Currently has 7 engineers for handles and blades, and more than 10 professional after-sales service engineers.

Use Effective Cooling and Lubrication Cooling and lubrication are crucial for reducing heat and friction during machining.Utilize coolant and lubricant systems to maintain proper temperature control and prevent premature wear.Ensure that the coolant is compatible with the insert material.

Nuclear science industry Tungsten turning insert are also used in the nuclear science industry as effective neutron reflectors. It was initially used during investigations in nuclear chain reactions, i.e., for weapon protection.

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Insert Shape The first place shows the shape of the insert. There are 17 standard indexable insert shapes, and each is given a capital letter. In our example, C indicates that the insert is a rhombic-shaped insert of 80 degrees.Some inserts, like round ones (R), have high edge strength, while some rhombic-shaped inserts (D and V) have a sharp point, which is good for finishing operations. Trigonal inserts (W) often are used for rough machining because of their larger point angle. Each has its place.

Durability and Wear Resistance One of the most significant benefits of Turning Inserts is their durability and wear resistance. Turning Inserts are made from a composite material that is much harder and stronger than steel. This means that they can withstand the high temperatures and pressures generated during machining without wearing down or breaking.turning inserts also have excellent wear resistance, which means that they can last much longer than other types of cutting tools. This is particularly important in high-volume machining operations, where the cost of replacing worn-out tools can quickly add up.

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PCD (Polycrystalline Diamond) are Turning Insert made of artificial diamond, the hardest known material. PCD inserts are mainly used for machining composites, plastics, aluminum, copper, and other materials with high thermal conductivity.

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Tolerance Class There are 14 tolerance classes, the third place, that show how each insert indexes. Each class is denoted by a capital letter. Letters for tolerances are A, B, C, D, E, F, G, H, J, K, L, M, U, and N, which describe the size of the cornerpoint, thickness, and the inscribed circle (I.C.) of the insert. An I.C. is the largest circle that can be drawn inside the given shape.

Coating Not only does it completely relieve the internal tension of the substrate, but it also removes the unevenly high edges of the carbide inserts, which means that the continuity and consistency of the edge of each carbide insert is substantially improved. The state-of-the-art sandblasting and grinding equipment that are equipped with the pre-coating treatment method that was created by our company make this accomplishment feasible.