The Alu Power range is not just designed for aluminium (as the name may suggest), but also encompasses copper, brass and plastic. YG-1 have also created a range of cutters specifically for machining plastics called Plastic-Cut.

Our range of Alu-Cut HSS milling cutters include 2 or 3 flute variants in either a standard or rougher profile. It features deep flute pockets for improved performance in soft material machining. Rippers also have a chamfer preparation on the tool edge to protect the tool on first contact, hence improving the tool life.

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Unlike soft tooling, hard tooling is made of durable metals like steel or nickel alloys. This allows it to withstand many production cycles, allowing manufacturers to produce a high volume of parts. Constructing hard tooling is more time consuming than soft tooling, but it lasts longer and can make more parts before it’s swapped out. Thus, hard tooling is best for bigger production runs.

We have extensive manufacturing capabilities which enable us to deliver shorter lead times on demanding specifications and high complexity parts.

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Much like you can’t make a cake without a cake pan, many machined products need their own version of a “cake pan” to be mass-produced. Many industries use machine tooling, including the automotive, medical, and firearm sectors, among others.

Tooling in manufacturing — also known as machine tooling — is the process of designing, cutting, shaping, and forming materials that will be used to produce tight-tolerance parts and components.

Our most popular range, YG-1’s Alu Power is the perfect all-round carbide milling cutter designed specifically for non-ferrous materials like aluminium. Its micrograin carbide substrate ensures increased performance, tool life and wear resistance over the HSS range in stable machining conditions. Meanwhile, the special geometry for aluminium ensures the best chip control and surface finish.

There are some other features typical of aluminium milling cutters which help to avoid the problem of material build-up including:

To complement our Alu Power range, Korloy’s A+ End Mills are our first choice high performance cutter for aluminium finishing applications. These 2 or 3 flute cutters feature a 50° helix angle and u-shaped flutes to provide an extreme quality surface finish. Its cutting edge features high rigidity to ensure high productivity. A+ End Mills are the best way to get a mirror surface finish using a standard carbide aluminium milling cutter.

These machines can accurately mill or turn tiny parts like connectors and pins from aluminum or stainless steel materials. The SYIL L2's compact footprint ...

Starting with our lowest cost option, the Alu-Cut range from YG-1 are made from a tough HSS substrate, and it best suited for use on manual machines or where machining set-ups are unstable. This is because HSS is more forgiving over a carbide substrate and is less likely to chip should there be any vibrations present in the machining process, or if the component isn’t held rigidly.

Deep flute pockets mean that the cutter doesn’t clog as quickly, so the tool can be run for longer and at higher cutting data. Lapped and polished flutes enable excellent chip flow when machining soft materials, whilst a sharp cutting edge gives quicker metal removal rates.

Pivot Precision has decades of experience creating high-quality tooling for medical, ammunition, firearm, automotive, and other precision applications. With an ISO 9001:2015 certification and a skilled team of professionals, we’re ready to take on even the most complex tooling tasks. Our workforce prides itself on meeting challenging specifications and delivering the highest quality tooling to our customers.

Modern milling cutters (HSS, Powder Metal or Carbide) for ferrous metals usually feature some type of coating, like TiN or TiAlN, to improve tool life or increase its performance. However, on aluminium (which is non-ferrous) and other soft materials like copper and plastics, a coating will elevate the risk because the material will stick to this coating. Therefore, we would recommend that when machining aluminium an uncoated milling cutter should be used, unless the coating is specifically designed for non-ferrous materials, like a DLC (diamond-like carbon) coating.

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For non-hard aluminium we would recommend the uncoated HPC range, which includes a range of 3 flute slot drills, with features like an extended neck and corner radius increasing the application range and tool life. Furthermore, these cutters are highly effective in vertical ramping up to 20° and step-over plunging applications.

Cutwel supply a range of aluminium milling cutters to suit all budgets and applications. Below is a summary of each range and what situations each cutter is best suited for.

Speeds 'n feeds-wise... my online calculator offers this, based on slotting a 6 mm slot in 3 mm thick 316 SS in one pass... with a 3 FL carbide, ...

In terms of variation, Alu Power is the most comprehensive range we supply. It encompasses a huge range of lengths, styles and geometry types. Both slot drills and end mills are available, with long length variants give superior chip evacuation in deeper applications. Ripper style cutters enable faster and more extreme metal removal rates.

Although previously it was stated that aluminium milling cutters should be uncoated, the HPC range bucks this trend by featuring an optional DLC (diamond like carbon) coating. This coating is designed for hard or abrasive aluminium substrates such as aluminium used in aerospace and high silicone aluminium alloys.

Aluminium can be an easy to machine material because it is much softer than the likes of hardened steel and tough super alloys like inconel. To make life easier and maximise your machining capabilities, you will need to use the correct geometry tooling, high precision collets and suitable tool holders.

About This Product. Tungsten Carbide Cutters are ideal for shaping, smoothing or removing material from especially hard materials.

Most aluminium milling cutters will feature the above attributes. However, which range you choose will depend on various factors like:

Hard tooling and soft tooling both can be made using a variety of production processes. Soft tooling will be cheaper and less time consuming to make than its hard tooling counterpart. Normally, soft tooling will be 3D printed, milled, or machined, depending on the need. Like soft tooling, hard tooling may also be created by milling or machining processes. It may also be created using hard turning or electrical discharge machining (EDM).

Before you can create machined parts for your operation, you first have to construct tooling. These apparati are crucial to developing your parts within tight tolerances, so they operate seamlessly in the field. But, what is tooling in manufacturing and how is it created? Let’s discuss what tooling is, how it’s made, and its different categories.

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Its composition means aluminium is a soft and sticky material with a low melting point. What this means is that, when machining, there is often a build up of swarf as the material ‘gums up’ the tool on its cutting edge. This is commonly called a built-up edge and in turn, this can severely limit the effectiveness of the tool with potentially a poorer surface finish and a reduction in speeds and feeds.

Soft tooling is suited for low to medium volumes of parts. Aluminum is usually the most common type of soft tool material and is formed into molds that can produce parts. It’s a great choice for prototyping or creating complex mold patterns that might take too long to produce in other ways.

For any advice or more information on our range of aluminium milling cutters please get in touch today by calling 01924 869610, email sales@cutwel.net or view our full range online at www.cutwel.co.uk.

When you need tooling to create your machined parts, call Pivot Precision. Our extensive manufacturing capabilities allow us to deliver tooling with short lead times. Located near Niagara Falls, New York, we are strategically placed near airports and interstates for quick delivery on domestic or international shipments.

Titan USA Chamfer Mills designed with a flat tip (non-cutting) for increased strength in chamfering and profiling application . . .

Located near Niagara Falls New York, Pivot Precision is close to airports and Interstates for quick delivery on international or U.S. shipments.

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The only downside to soft tooling, however, is it’s not as durable as hard tooling. Soft tooling needs to be swapped out for new tooling fairly often, because it starts to lose its shape and may create parts that are out of tolerance. Overall, soft tooling results in increased turnaround times and waste.

Alu Power HPC is the ultimate milling cutter for aluminium metal removal. YG-1’s flagship non-ferrous range offers speed, strength and sharpness, with effective chip evacuation at high feed rates with lower cutting forces. From side cuts to rough cuts to aggressive ramping, no cutter withstands extreme radial forces better – or longer. Its 37° helix design can operate at lower speeds with higher efficiency.

Still have questions about tooling in manufacturing? Ready to get started on your tooling project? Contact the Pivot Precision team or request a quote today.

We are a privately owned business, serving the industry for over 50 years. Our workforce sustains our culture of meeting challenging specifications, delivering the highest quality and maintaining customer satisfaction standards.

Pivot Precision is an ISO 9001:2015 Certified supplier of highly specified precision tooling for automotive, medical, ammunition, and firearm components.