The tapered 316 stainless thread offers the pressure rating and strength of a metallic thread with the 316 Stainless resistance to salty, brackish corrosive environments and liquids.

HDPE pipe welding is the process of fusing one piece HDPE conduit to another piece of conduit or to a fitting. Joins can be made using several different processes, including: butt fusion, socket fusion, saddle fusion, electrofusion and non-weld joins (couplings).

Sidewall or Saddle Fusion is similar to Socket Fusion, but is used to join a perpendicular fitting to the surface of a pipe. The fitting an pipe are then allowed to under pressure.

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“It has been tested and approved on some of Australia’s biggest gas utilities, and they do not come off and they do not leak.”

“In an environment where accuracy is key, the small details and quality of every threaded fitting is really important,” said Matthew.

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“Whether it’s cutting into or repairing an old existing inground service, when an UAJ is connected onto an existing pipe, this coupling will never pop off as traditional Gibault bolted couplers are prone to do in time,” he said.

The history of the polyethylene (PE) pipe begins with early civilization’s attempts to find a suitable transport medium that could move water and other fluids from one place to another. It is no secret that plastic is relatively a new kid on the block as a piping material.

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This two-step process delivers a high strength thread manufactured from the same high-performance material as the PE100 pipe system itself, with the same non-corrosive and acid-resistant properties.

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At Advanced Piping Systems, our pipe experts can recommend the best adaption solution for your project, no matter how big or small.

Plastic products have been in use for many decades. With advancements in technology, more thermoplastic products have graced the industries and more is expected to change. The pipe industry has seen a surge in the production and manufacture of high-quality products.

The large reinforcing boss behind the male thread in the PE100 Male Thread Adaptor has been engineered for added fitting hoop strength and resistance to pressure.

Advanced Poly to Brass threaded male adaptors are a fully pressure rated way of adapting from female threaded fittings, flanges, or equipment to HDPE/PE100/Poly pipe and fittings.

The Advanced PE100 BSP Threaded Adaptors are for installing measuring instrumentation, chemical or flocculant dosing points that control whole pumping and piping in process systems.

Butt fusion It is possible to butt fuse pipes and fittings of different grades and SDR, but this should only be carried out under controlled conditions. In case of doubt please contact the pipe and or fitting suppliers. Electrofusion Similarly different grades and SDR's of pipe can be connected using electrofusion, again only under controlled conditions. Special care needs to be taken to avoid collapse of thinner pipes during the fusion period. Electrofusion fittings may also be of different...

The Male Brass taper thread provides a reliable seal that is manufactured from DZR Brass — a process that removes metallic impurities from brass.

High-Density Polyethylene (HDPE) pipes are increasingly becoming popular in the water supply industry. In the past, the most commonly used material for water supply pipes was metal.

With a range of HDPE pipe adaptations on the market, knowing which one to use and how to transition the fitting to other materials can be challenging.

During the manufacturing process, the brass threaded section is grooved, then over-injection moulded in PE100 so that the two materials are locked together. It is then laminated for total PN 16Bar pressure rating for 1600kpa in water and liquids, and 5Bar/500kpa for gas.

Example: 1/2 - 20 Thread · 1/2 = Major diameter · 20 = Threads / Inch (TPI) ...

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The Advanced UAJ’s are rated to PN16 and all come with SDR11 long spigots for butt or electro fusion welding in sizes ranging from 90mm with 84 to 108mm adaption range to 400mm with 354-384mm adaption range.

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HDPE pipe and fittings are quickly becoming the material of choice among engineers, contractors and customers for a wide variety of industry applications including municipal, industrial, energy, geothermal, marine, mining, gas, oil, mining and agricultural applications.

The UAJ is a revolutionary fitting made specially for HDPE piping, that permanently fixes the adaption challenge of adapting and sealing poly pipes to another pipe material.

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“Plumbers installing gas and water systems prefer the brass threads as the full PN16 pressure rating is maintained, and they can use thread glue or thread locker such as Loctite and other brands of thread sealants, and Teflon thread tape,” he said.

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Advanced Piping Systems can also machine custom made thread adaptors to your exact specifications with larger or nonstandard reductions and NPT threads.

Electrofusion – joins pipes and fittings  using special fittings that have a resistive wire built in, and that wire fuses the join. Voltage is applied  with an electrofusion processor, wich heats the wire, heating and melting the inside of the fitting and outside of the pipe wall.

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Butt  or Fusion Welding uses a heating plate on the squared ends of the HDPE pipes to be joined. After the specified time, the heating plate is removed; pieces are put together and cooled under pressure.  Butt welding can be used to join 2 pipes or a pipe to a fitting.

Socket Fusion uses custom shaped heating plates instead of a standard flat plate. More surface area of pipe is covered with this, which make the time to heat and fuse the pipe shorter. Usually refers to joining pipe to fitting instead of pipe to pipe. Need less pressure, less machinery, but is usually for pipes under 4’’.

Like the Advanced PE100 BSP Threaded Adaptors, the elongated spigots on the brass threaded fittings can be electro fused, butt welded, and socket fusion welded.

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It contains high amounts of chromium and nickel which give 304 stainless steel excellent corrosion resistance. ... Providing extremely high cutting speeds and ...

If you would like further assistance selecting the most suitable threaded fitting or UAJ for your system, please call the A team on 1300 362 229.

The PN16 rating makes these stainless adaptors the best fitting match for PN16 single piece, two-piece, and three-piece stainless BSP ball valves or true union ball valves.

The complete range of Advanced Piping Systems’ threaded fittings includes fittings from 20mm x 15mm/0.5” right up to very large 100mm BSP threads, which have not been available in the industry until this point. This includes 75mm x 2.5”, 90mm x 3”, 110mm x 4” and the large 125mm x 4”.

The long spigot length of the adaptors is unique and allows for easy buttwelding, electrofusion welding and socket fusion welding.

If thread adaptors are not possible for your project, you could consider the more flexible option of an Advanced Universal Adaption Joint (UAJ).

Non-Welded Joins are preferred in some cases. Coupling systems allow joins to be made without special tools, often by one person, and can be used in compact settings like manholes.  We carry several different brands of HDPE Couplers.

“The three fusion welding options provide a big advantage, with modular flexibility for installers, piping designers & specifiers,” said Matthew.

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“The elongated spigot will work with any fusion fitting and the brass thread has a hex section for easy grip and controlled tightening,” he said.

PE100 to 316 Stainless Steel BSP Thread Adaptors are a high-performance HDPE fitting that adapts from female threads to HDPE poly pipe and fittings.

Every Advanced Piping Systems poly threaded adaptor is manufactured from an injection moulded PE100 billet that is then time-stabilised (up to three months depending on the size), prior to CNC machining of the thread.

The spigots of these unique adaptors are manufactured with enough length so they can be buttwelded to pipe and fittings, as well as electrofusion and socket fusion welded as required.

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According to Sales Engineer Matthew Gooden, adapting pipe using a thread or flange is usually the best option – followed by Advanced Universal Adaption Joints (UAJ).

“This coupling can adapt to cast steel or ductile iron, asbestos or fibre cement pipe, copper and PVC as well as other PE/HDPE piping.