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Optimizing spindle speed in CNC machining and landing on the best feed rate are game-changers, but it requires some trial-and-error testing to find the right combination and get the best results. However, there are some simple things you can do to get closer to the magic combination:

Fusion could at least use this logic: if the hole is through, add the penetration depth (for example 1 mm - according to user settings); if not, leave the value at 0.

A higher RPM equates to more cutting edges per unit of time, which is desirable — however, it also equates to more vibration, which impacts the surface finish and dimensional accuracy of the cut, which is not desired. The less noise and vibrations, the better dimensional accuracy and surface finish can be. The key is to find the optimal level and balance between the highest amount of cutting edges and the lowest amount of vibration and noise.

I really miss this value in Fusion. Perhaps it would be enough to make another line for the drilling operation (it could also be for other operations) which the programmer would use for his calculations using equations. For example, it could display some important data from the tool library there. I think it could be of great use.

Material properties have a definite effect on spindle speed and feed rate settings, and you will need to adjust both accordingly depending on which material you are using. A soft material, like plastic, will require a lower spindle speed and higher speed rate than hard materials, as they are easier to cut. Materials that are good heat conductors need a lower spindle speed, while materials that are good insulators require a higher spindle speed.

Apr 27, 2020 — 3920195 ...

Cutting speed feed rateformula

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I've asked for this before and was told its not on the way.Mcam has a window like thisAnd I made my own in Sheets that I keep open in another monitor

Cutting speed feed ratecnc

Precision is vital in CNC machining as the level of precision directly affects the quality of the manufactured components. Precision cutting also determines the durability and functionality of the machined parts. High-precision cutting drastically reduces the chance of producing flawed parts. Considering that CNC machining is used for manufacturing parts for industries like automotive and medical, the slightest error or flaw in the components can have a significant impact on the reliability and even safety of parts in these essential sectors.

Feed rate measures how quickly the cutting tool moves along the workpiece, or how much distance the cutting tool covers for every revolution of the spindle. It is sometimes confused with cutting speed, which defines the seed of a tool when it is cutting the workpiece rather than the distance covered. Feed rate is measured in inches per minute (IPM) or millimeters per minute (MM or MIN). When you optimize the feed rate, you optimize how much material you can cut per unit of time. The feed rate also determines how much heat is generated by the cutting process.

Are you ready to optimize feeds and speeds for CNC machining? At American Micro Industries, we have provided a range of industries with high-quality, made-to-order parts and components since 1995. We service a range of sectors, from aerospace and military to medical and electronics. We specialize in everything from CNC machining and plastic machining to laser cutting and more. No matter what service or product we provide, we are committed to quality products, fast turnaround times and excellent customer service. You can count on us to provide brand-new custom parts and hard-to-find replacements.

Maybe these things work better in Machining Extension. But I activated the extension almost at the beginning of working with Fusion, and unfortunately I didn't try the hole detection feature at all.

Cutting speedandfeed ratefor milling

Spindle speed and feed rate play a major role in cutting precision, so understanding spindle speed and feed rate is vital for optimizing CNC machining processes.

Computer numerically controlled (CNC) machining is high-precision computer-controlled manufacturing technology and techniques for cutting and generating physical parts — and it is one of the most accurate out there. CNC machining relies on computer programs to guide the movements of tools and machinery, but there is always room for optimizing the process, extending the longevity of tools and improving the quality and durability of finished parts.

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It is also vital to understand the spindle’s ranges — lower ranges give you more power but less speed, while higher ranges offer more speed but less power.

I can think of many situation where having the tip length info would be helpful! It should, at minimum, show up on the visual planes and show it in the coordinates. It comes in handy a LOT for 5th axis work as well.

Finding the optimal IPM or MM is key as you want the fastest material removal per unit of time but also with the least amount of heat and friction possible. It is essential to reduce heat and friction as they degrade the tool, reduce its longevity and lower the surface quality.

Better CNC machining via spindle and feed adjustment is possible, and it is worth it to boost efficiency, save time and keep your tools in good condition for longer.

Aug 30, 2023 — In technical drawings counterbored holes are shown using section views and corresponding hole callout. Counterbore Holes. Top view of a ...

Feed rateformula

thank you both for your reply... My requirement is not so important without which it can't work. But every little thing that makes work easier is a plus. And a big shift (I mean in general) is always the sum of small steps.

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While I understand this may hold value for you specifically, I also think that this is the first time I've encountered this request in the last 8 years of using the software in a professional capacity as well as interacting with the forums.

Feed rateunit

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The two measurements are interdependent, and the effects of spindle speed and feed rate are significant — you can damage work tools and impact the quality and accuracy of workpieces if the feed is too high and the speed too low or vice versa. It is clear to see that optimizing your feeds and speed calculations is a must, as you can enjoy better CNC machining via spindle and feed adjustment.

when drilling holes (both blind and through) it would be good to know, for various reasons, how deep the drill will go, or at least indicate how big the tip of the drill is (according to size (diameter) and angle). It would be possible to add some kind of window that would display this data (or if it would be possible to work with this data in some way when entering the depth of the drill).

You should also consider the material’s surface — a smooth surface likely needs a higher spindle speed than an uneven surface, and a glossy surface will need a higher speed than a rough surface.

Cutting speedformula

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Cutting speedunit

Oct 25, 2017 — I have been using HSS and brazed carbide tooling. I can't honestly say I know all my geometries, speeds, hp formulas and so on.

If the drill diameter and point angle are defined accurately for the tool, Fusion will correctly calculate and add the point length if the "through" box is checked. No practical need for us to see or know the value. Fusion will show an image of the drill depth with the point and can be visually checked for depth or possible interference with another object, fixture, etc..

Knowing how to optimize spindle speed and feed rates makes for better CNC Machining. Speed and feeds are two of the crucial parameters for precision cutting, and both impact tool longevity, machining speeds and surface finish. Feed and speed affect material removed per unit of time, how much heat is generated during the process, the amount of wear and tear on tools and the quality of the surface finish of workpieces.

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Cutting speed feed ratecalculator

Spindle speed refers to the rotational speed of CNC cutting tools’ spindle, measured either in revolutions per minute (RPM) or surface feet per minute (SFM). It also relates to how fast you can spin your tool without the risk of it overheating and how fast the cutting edges come into contact with the workpiece. Improving CNC machining with spindle speeds that match your application is vital for protecting your tools.

of course I know that this is how Fusion does it (and it calculates the length value "in the background" just fine). But it doesn't let me see that value anywhere until I see the actual depth after generating the program.

it's a pity that there is no hole recognition as a separate extension (or ideally in the basic price :-). A lot of people program 2D parts and don't need the extra features from the Machining Extension.