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Heat doesn’t dissipate quickly with titanium. Actually, compared to most other metals, titanium is a thermal insulator more that a conductor.

Thin titanium parts usually need to be roughed on both sides, then unclamped, then finished. Creep up on finished dimensions to ensure that you can hold tight tolerances.

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Tools also don’t like being buried in corners. Even for turning, programming an arc interpolation and using a tool with a smaller nose radius will likely give better tool life than burying the tool fully at a step. This is especially critical for finishing toolpaths.

In fact, if you take an aggressive chip load, your carbide will burn out quickly. Your tool is what will take on most of the heat from cutting. The key to successful titanium turning is in minimizing heat as much as possible.

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Since notch wear is so common, try varying your depth of cut to spread it out. Bury the cutter while there’s more stock, and reduce your depth of cut as your workpiece thins out.

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Actually, it might make sense to try a stress relieving heat treating cycle between roughing and finishing. This is especially practical if you’re removing large amounts of stock and accuracy is required.

Since one of the most typical applications for titanium relate to lightweighting, it’s really common to find very thin titanium parts.

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Titanium turning is often used for making flanges or tubes that will be used in corrosive environments. It’s also used for strong, lightweight parts that need to bear load, and in turbine parts.

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You might already be familiar with some of these challenges, especially if you’ve dealt with thin aluminum or stainless steel. For titanium, though, expect even more warping.

Pro Tip: Using a finishing tool with a small nose radius (like around .008″) might mean a longer finishing cycle, but the lighter cutting pressure and lower heat could mean less warping on precision finishing cuts.

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In this article, I’ll share some of the tips that I’ve picked up that will help you successfully handle titanium on a lathe.

Common problems include chipping and notch wear at the “skin” of the cut. Insert geometry and grade can have a huge impact on tool life and process stability. For example, consider using a WNMG instead of a CNMG insert.

Tooling reps are usually always wanting to show off their latest and greatest for carbide grades for titanium. I’d highly recommend grabbing all the freebies they’re willing to hand out to test out whether they actually make a difference.

TechSolve did a really interesting study where they tested different coatings, feeds and speeds on turning titanium. If you’re wanting to go deep in the weeds on this subject, I’d highly recommend reading through it. You can find a copy of their tests and findings here.

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Beyond appropriate cutter selection, there are a few programming techniques that can help you get more life out of your tools.

If you’re getting started in machining titanium and want some practical tips for milling, make sure you check out my guide on how to machine it like a pro.

Usually flatness is very challenging if the tolerances are tight. As the part deforms as it’s being turned, holes can also deform so that they become out of round and can only accommodate smaller pins.

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flank wear in which the portion of the tool in contact with the finished part erodes. Can be described using the Tool Life Expectancy equation. crater wear ...

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One thing that you’ll find out immediately when machining titanium is that it does not sit still. It’s very rare that you’ll be able to take a rough, finish, rough, finish approach as you machine all sides of the part. It warps significantly as you remove stock.

Lots of tooling manufacturers will showcase their own studies on how much they’ve been able to improve tool life and efficiency with the latest and greatest. To be honest, it’s kind of hard to separate what’s just marketing from what’s legit.

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Titanium machining is often discussed for milling, but there isn’t a lot of available information on turning titanium. While most titanium is usually handled by milling, it’s not uncommon to turn this exotic material.

To sum up this tip: Don’t remove large amounts of material after hitting final dimensions; titanium warps like crazy. Do your roughing first, and creep up on tight tolerances.