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This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

When you hear that a table saw injury can be drastically life-altering, you can’t really appreciate what that means until you live it. Dennis Melton lives it. The Portland, Oregon man suffered a workplace injury that forever changed his life.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

These cutters crave surface speed. More specifically, they crave heat. As opposed to the shearing action of carbide, ceramic melts the workpiece material ahead of it. Rather than generating chips that carry heat away, the goal is to generate intense pressure at the cutting zone, where temperatures can exceed 1,200ºF.

The digital landscape is evolving fast — are you ready for what’s ahead? Join SYSPRO Americas and Sam Gupta of ElevatIQ for exclusive insights into the key trends driving digital transformation in 2025. This webinar is perfect for business leaders, IT professionals and decision-makers across industries looking to prepare for the future. Whether you’re modernizing operations or staying ahead of industry disruptions, these trends will help shape your strategy for 2025 and beyond. Agenda: AI and automation Geopolitical shifts and cybersecurity risks Collaboration and data integration Sustainability and energy efficiency

Dec 10, 2018 — Helical interpolation is an advanced milling technique that can be a handy alternative to drilling when it comes to making holes.

Compact Table SawNEW: The smallest, most portable saw in the line-up brings quality and precision to the jobsite.Starting at CAD $1199Jobsite Saw ProThe SawStop Jobsite Saw Pro delivers durability, innovation and precision with a design that’s built for the worksite.Starting at CAD $2199Contractor SawAll-purpose versatility, reliability and safety for a variety of users. Starting at CAD $2750Professional Cabinet SawAward-winning design engineered to meet the demands of discerning woodworkers Starting at CAD $3920Industrial Cabinet SawMaximum safety and performance for industrial and heavy duty-cycle environments. Starting at CAD $6585 THE SAFEST PORTABLE TABLE SAW FOR THE JOB SITE Compact Table SawNEW: The smallest, most portable saw in the line-up brings quality and precision to the jobsite.Starting at CAD $1199Build & PriceSee more detailsCompareWORLD’S SAFEST MOBILE SAWJobsite Saw ProThe SawStop Jobsite Saw Pro delivers durability, innovation and precision with a design that’s built for the worksite.Starting at CAD $2199Build & PriceSee more detailsCompareUNIVERSAL PERFORMANCEContractor SawAll-purpose versatility, reliability and safety for a variety of users. Starting at CAD $2750Build & PriceSee more detailsCompareBEST-IN-CLASS PERFORMANCEProfessional Cabinet SawAward-winning design engineered to meet the demands of discerning woodworkers Starting at CAD $3920Build & PriceSee more detailsCompareHEAVY-DUTY PRECISIONIndustrial Cabinet SawMaximum safety and performance for industrial and heavy duty-cycle environments. Starting at CAD $6585Build & PriceSee more detailsCompare NULL How Does SawStop Work? Play Video 1 Detect 1 Detect The blade carries a small electrical signal. When skin contacts the blade, the signal changes because the human body is conductive. The change to the signal activates the safety system. 2 STOP 2 STOP An aluminum brake springs into the path of the blade. The blade comes to a complete stop and power to the motor is shut off. 3 DROP 3 DROP After the blade comes to a stop, the blade’s angular momentum drives it beneath the table, removing the risk of subsequent contact. All of this happens in less than 5 milliseconds. 4 RESET 4 RESET Resetting the saw yourself is easy. Simply inspect the blade (and change if damaged) and replace the brake cartridge, and your saw is operational. The entire process takes 90 seconds and you’re back to work. Accident “When something goes wrong, you simply can’t move faster than a spinning blade.” One little slip, one mistake can change your life forever When you hear that a table saw injury can be drastically life-altering, you can’t really appreciate what that means until you live it. Dennis Melton lives it. The Portland, Oregon man suffered a workplace injury that forever changed his life. “I’m not whole anymore. I had a part of me that…I don’t have anymore. And I can’t get it back” SawStop Patrick Callahan was working at his stone and countertop production business in 1998, cutting Corian (a synthetic material used for countertops) on a contractor-style table saw—without the blade guard in place—for a custom job. Unfortunately, the Corian rode up on the blade, then snapped back down and shattered, pulling Patrick’s left hand—his dominant hand—into the blade. Instantly, he suffered severe injuries to his thumb and two fingers. Table Saw Accident Victims These woodworkers have honored us with their stories. Please take a moment to listen. David Stivelman testimonial David Stivelman had to learn to care for his newborn son just nine months after suffering a horrific accident in his home woodworking shop. The accident cost him half of the index finger on his right hand, as well as permanently damaging two other fingers. Two Accidents in One Month Joe M. (woodworker) Joe, now retired, worked for 30 years as a general contractor. Joe had two accidents in a one month period doing woodworking as a hobbyist. As result of the accident, he no longer has feeling in the tips of his fingers on his left hand, and his right hand appears deformed. Amputation of Finger Brandan S. (hobbyist) “It flung my finger. I couldn’t turn the saw off because I was in shock.” Share Your Story More Stories SawStop in Action SawStop Users Are Glad To Have Safety In Their Shop John M (woodworker) Without the SawStop, I would probably have a thumb that is ¼” shorter. Jim M. (hobbyist) I had no marks. I had no blood. Thank you SawStop! Anonymous Worker (woodworker) Thank you SawStop for saving my finger! The blade stopped immediately. Mick D. (home-builder) Far more luxury than many would expect from a contractor’s saw. Mark (diyer) Avoid accidents to you and your family. Probably the best purchase I have ever made. Doug J. (cabinet-maker) We had our first “save” yesterday. It can happen to anyone. Report a Save More Stories See what people are saying#SawStopFollow Us: Link to Facebook Link to Instagram Link to Youtube Link to Linkedin Follow on Instagram This error message is only visible to WordPress admins Error: There is no connected account for the user sawstopsaws. Request A BrochureGet saw specs and details mailed right to your door.Learn MoreCreate Your Perfect SawStopUse our Build & Price tool to customize your ideal saw. Build Your Saw Start Stacking with Our All-New Dado Blades Get unmatched performance with our all-new Dado Set on America’s most trusted saws. This premium dado set features 24-tooth main blades, flat-grind chippers with a variety of widths for maximum flexibility, and -5 hook for less tear out for cleaner overall cuts. Learn More

Running 8 to 10 times as fast as a carbide tool may be frightening—particularly when the cutting zone spits red- or even white-hot chips—but maintaining speed is critical. Fail to maintain adequate surface feet per minute (sfm), or cautiously ramp up to speed, and the cut becomes mechanical. Cutting speed and tool life suffer.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Ceramic CuttingWheel

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Such scenarios are particularly common in turning operations. A round insert can leverage chip thinning, a phenomenon that reduces cutting pressure and is more common to milling with triangle- or diamond-shaped inserts. “With a round insert, the less your depth of cut, the more benefits you get from chip thinning,” Mr. Howard explains. “When you exceed a certain depth of cut, the front of the insert is no longer thinning. It is taking the full brunt of the full feed.”

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

Ceramic’s hardness and resulting heat tolerance comes with a price: brittleness. Even with a robust insert, a general rule is to reduce feed rates by half in corners. This strategy can protect against extra pressure when a larger portion of the insert engages the material.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Ceramic tools require more care than their carbide cousins, Mr. Howard explains. They operate according to fundamentally different principles. And yet, CAM programs written by newcomers to these tools often reveal no difference in approach to plotting tool motion or selecting parameters such as feeds, speeds and cutting depths. In these cases, results tend to be underwhelming.

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

At Mill 19, the site of the Advanced Robotics for Manufacturing Institute and Carnegie Mellon University’s Manufacturing Futures Institute, robotics data provides the foundation for AI and digital twins.

Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.

Ramping is another effective strategy for reducing the risk of notching by spreading wear across more of the insert surface.

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

The Detroit Auto Show, formerly known as the North American International Auto Show (NAIAS), is located squarely at the intersection of technology and mobility. It’s a global event filled with tangible advances ready to hit the pavement today. Here, the software is as revolutionary as anything out there, and the hardware always looks better with a good polish. You won’t find any devices that will fit in your pocket, but you will discover machines that will move you in the most literal sense. You’ll also connect with thought leaders from around the world, both in and outside the automotive industry, whose collective visions for the future of mobility will shape the way we move for years to come.

Sharper corners and diamond-shaped insert points require special care. Whereas a tool path developed for carbide might simply drive the insert around a 90-degree turned corner, engaging a ceramic cutter to this extent is likely to break it, Mr. Howard says. Rather, the preferred approach (illustrated in the picture gallery above) is to first cut along one wall, pull away, then engage the other wall and feed in the opposite direction (in this case, removing the tool from the material and allowing it to cool slightly is preferable to subjecting it to forces that may break it). The cut should remain below the 45-degree mark on the cutter radius to minimize notching and facilitate feeding in two directions.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

In short, there is good reason for many manufacturers to consider (or to reconsider) ceramic cutting tools. However, if programmers continue to “think in carbide,” and to insist on blindly applying the same strategies they always have, ceramic tools are not likely to perform at their full potential. Based on a recent conversation with Mr. Howard, here are seven tips for those considering a trial or re-evaluation of ceramic tools:

Given the prevalence of large, rounded nose radii, machinists might be tempted to cut too deep with this relatively brittle material. “They’ll break the insert and then say, ‘ceramic doesn’t work,’ but they’ve actually overtaxed it,” Mr. Howard says.

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Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

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Get unmatched performance with our all-new Dado Set on America’s most trusted saws. This premium dado set features 24-tooth main blades, flat-grind chippers with a variety of widths for maximum flexibility, and -5 hook for less tear out for cleaner overall cuts.

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Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Ceramic inserts cut faster than carbide, but they require extra care, particularly in finishing operations that do not lend themselves to stronger, more rounded shapes. This selection of ceramic inserts includes 55-degree and 90-degree geometries for finer cutting.

“When you’re having problems, it’s human nature to slow down,” Mr. Howard says. “Like when you’re driving on a bad road—we all do it. But that’s a big mistake with ceramic tools.”

Meanwhile, he says applications for ceramic insert cutters are expanding. Once relegated mostly to aerospace parts, heat-resistant alloys incorporating metals like nickel, cobalt and titanium are now increasingly common in automotive and energy industry applications. Such materials are ideal for ceramic. In one recent case, switching away from carbide on an oil-field pipe inlaid with Inconel 718 reduced an NTK customer’s cycle time from an hour and a half to less than four minutes. Ceramic is also useful for materials like hardened steel and cast iron.

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

Nonetheless, any extra thought and care can be well worth it. As an example, he cites an aerospace manufacturer that had become frustrated by the lack of improvement in work involving milled structures just like those in the previous example. “We went in and tweaked their program, and ceramics went from being uneconomical to doubling the amount of parts they could make,” Mr. Howard says. “After that, their customer sent them twice as much work.”

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Patrick Callahan was working at his stone and countertop production business in 1998, cutting Corian (a synthetic material used for countertops) on a contractor-style table saw—without the blade guard in place—for a custom job. Unfortunately, the Corian rode up on the blade, then snapped back down and shattered, pulling Patrick’s left hand—his dominant hand—into the blade. Instantly, he suffered severe injuries to his thumb and two fingers.

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ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda: Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

The 12,000-square-foot Center for Machining Excellence houses a wide range of technology and serves as a hub for industry innovation that is accessible to manufacturers and industry thought leaders worldwide.

Grant funding for workforce training or the purchase of new equipment is an undervalued but complex resource for machine shops. We enlisted an expert to help navigate the process.

The list above is by no means comprehensive. However, it illustrates the extent to which programmers comfortable with carbide need to think differently about how they use ceramic tools. And thinking differently is likely to lead programmers to rely less on automated CAM software functions developed with carbide tools in mind.

Interrupted cuts are bad for ceramics because disengaging from the workpiece allows the tool to cool. When interruptions can’t be avoided, programmers should power through rather than approaching with caution, as they likely would with carbide. In fact, programmers should strive to maintain tool contact with the workpiece for as much of the operation as possible, particularly when milling.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Nov 21, 2022 — Use this turning insert designation system guide to learn the name of the turning insert you need based on an existing inserts specifications.

With ceramic tools, corners might require more of a programmer’s attention than carbide. In a case like this, NTK recommends roughing away as much material as possible, then engaging no deeper than the the 45-degree mark of the finishing insert’s corner radius. This approach minimizes notching and enables cutting in both directions with the same insert.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

This new quick-change tooling system enables shops to get more production from their Swiss turning centers through reduced tool setup time and matches the performance of a solid tool.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

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Are you looking Picatinny rails for optics? Try the full range of Picatinny rails for rifles made and marketed by CONTESSA.

Fire spitting from the cutting zone does not intimidate machinists used to working with ceramic tools. Heat is not the enemy—in fact, these cutters require it.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda: Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Ceratizit USA has promoted Troy Wilt from national sales manager to managing director of Ceratizit USA, cutting tools division.

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

At its New Product Rollout, Ingersoll showcased a number of options for high-feed machining, demonstrating the strategy’s growing footprint in the industry.

Diagnosing when a tool is failing is important because it sets an expectation and a benchmark for improvements. Finding out why gives us a clue for how to fix it.

For some shops, the flexibility of inserted carbide cutting tools might be too much of a good thing. “Carbide is safe and easy to use,” says Steven Howard, engineering and marketing manager for NTK Cutting Tools. The problem is that better-performing options can be easily overlooked—or worse, dismissed for the wrong reasons. “I’ve heard so many people say, ‘We tried ceramic cutting tools, but they didn’t work,’” he says. “Most of the time it was because they were making mistakes.”

The goal of National Composites Week is to celebrate and bring attention to the myriad ways that composite materials and composites manufacturing contributes to the products and structures that shape the American manufacturing landscape today. Learn how you can participate in this year's National Composites Week on NationalCompositesWeek.com.

Find Milling Machines, CNC Milling Machining Centers and other equipment for sale at Modern Tool Ltd.

Not all examples are as simple as adding a chamfer or ensuring the correct approach to a corner. Consider a part that requires milling tower-like structures from the bottom of a cavity. With a modern CAM system, programming a routine to mill out the cavity around these structures is a simple matter. However, the resulting tool path is likely to work better with a carbide tool than a ceramic one. “It would probably start carving away material in passes like a snow shovel, but ceramic wants to act more like a snowblower—you never want a snowblower to not have snow in it,” Mr. Howard explains, referencing the need to maintain heat by keeping the cutter engaged. In an application like this, he says, “You might have to go through and plan every cutter path.”

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

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Recommendations for other insert shapes differ. For instance, a deeper cut may be advised for rough turning with a triangle or diamond insert. Whatever the specifics of the application, programmers should make sure to vary the cutting depth with each pass. The resulting change in the location of wear on the insert reduces the chance of notching and premature tool failure. Ramping cuts in the same direction provide the same effect.

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Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

This advice goes for more than just inserts. Programmers should also take care to round off areas where the cutter will enter or exit the workpiece before machining begins. Otherwise, the insert might chip or break.

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Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

Lacking a binder material like the cobalt in carbide inserts, ceramic inserts are designed specifically to withstand this heat-generating pressure. Inserts are generally thick, and chip breakers are mostly nonexistent. Large, rounded corner radii are the preferred choice if the application allows it. “We’re generally trying to drive the forces into the middle of the insert,” Mr. Howard says.

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Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

High spindle speed is an obvious requirement to ensure sufficient sfm. Aggressive feed rates are also desirable, although for a different, possibly counterintuitive reason: preventing tool wear. “The fewer rotations an insert completes, the longer it’s going to last. You don’t want to back off to try and protect it,” Mr. Howard says. If the feed rate must be reduced for other reasons, such as a sharp corner, programmers should strive to keep spindle speed (and thus, sfm) as high as possible.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

The Starrett AVR400 offers full CNC capabilities including XYZ positioning as well as zoom and telecentric lens options.

Joe, now retired, worked for 30 years as a general contractor. Joe had two accidents in a one month period doing woodworking as a hobbyist. As result of the accident, he no longer has feeling in the tips of his fingers on his left hand, and his right hand appears deformed.

David Stivelman had to learn to care for his newborn son just nine months after suffering a horrific accident in his home woodworking shop. The accident cost him half of the index finger on his right hand, as well as permanently damaging two other fingers.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

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Vericut Intelligence and Vericut Assistant aim to simplify the way users can interact with and gain knowledge from Vericut’s software products.

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

Jul 3, 2016 — I want to get a very high end drill press in the range of $2500 but the other part of me wonders if some kind of CNC wouldn't be better.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

The DG modular interchangeable head milling system optimizes the interface between the cutting head and shank for greater versatility, stability and higher changeover precision.

Even when corners and other geometry dictate a thinner, more brittle insert, NTK often recommends a slight T-land or honed edge. Particularly with heat-resistant alloys, such features can reduce notching, flaking and built-up edge.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

The VT Series of large-swing vertical turret lathes can be configured for turning, milling, boring and grinding in a single machine.

To cut out laborious manual processes like hand-grinding, this briquette manufacturer revamped its machining and cutting tool arsenal for faster production.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.