PJK has been using DMU 60 eVo universalmachining centers for many years. Inorder to achieve even more precise and dynamic machining, the majority of themachines are equipped with linear drives.“The machines produce our range ofcomponents by 5-axis machining in anoptimum way and fulfill our tighttolerances at the same time,” says JulianKlein, evaluating the manufacturingresults. “We mainly operate in themicrometer range and have toconsistently guarantee these accuracies.”Automated production also makes acontribution to quality: “In this way, wereduce the number of manual reclamping, which can also lead toinaccuracies.”

The fact that the newly integrated chuckis directly in the work table maximizes theamount of work space and interferencecontours are reduced.

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Carbide drill bits are indispensable for anyone working with hardened steel. Their exceptional hardness, heat resistance, and efficiency make them the top choice for demanding drilling tasks. By selecting the appropriate bit and adhering to proper drilling techniques, you can consistently achieve precise and clean results.

Get access to many useful digital functions and services and have all important data at a glance. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.

Digital solutions such as my DMG MORIare a blessing for PJK, as Peter Kleinexplains: “We utilize all of thepossibilities of digitization in both serviceand production. It starts with theCAD/CAM system and ends withcomputer-aided quality control CAQ.”The CRM also makes highly flexible orderplanning in automated productionpossible, adds Julian Klein: “For example,if a tool breaks and the machine stops,the system introduces a new tool so thatproduction doesn’t grind to a halt.” Theconsistent focus on automation anddigitization is a decisive competitivefactor. “Our further investments willtherefore also be channeled specificallyinto future-proof production.”

*DMG MORI full service is currentlyavailable in Germany, Austria,Switzerland as well as the Czech Republicand Hungary regions. For comparableoffers, please speak to your personalDMG MORI contact.

Being equipped with these kinds offlexible and autonomous manufacturingsolutions means that PJK needs highmachine reliability. In the case of largepallet handling, the seven DMU 60 eVomachines are in continuous use for up to22 spindle hours per day. “Longdowntimes would have a detrimentalimpact on operations,” says Peter Klein.“This is why service plays such a crucialrole in our collaboration with DMG MORI.” When it purchased the DMU eVomodels, PJK decided on DMG MORI fullservice*. The all-round, carefree packageincludes all service, travel and spare partscosts as well as annual maintenance forcustomers in Germany, Austria andSwitzerland. It includes Allianz machinebreakage insurance. “We also makeintensive use of the my DMG MORI onlineportal, because service processes arehandled transparently and quickly in thisway,” adds Julian Klein.

Due to the fact that it works with orders from demanding industries on a daily basis, PJK has a very customer-oriented philosophy. Peter Klein, who runs the company with his brother in the second generation, summarizes the situation as follows: “We accompany our customers from consultation to finished product, from prototype to series production.” The challenge lies in the extreme Quality requirements and the high degree of competitive pressure. Julian Klein adds: “Our components are accurate to within microns, but we also have to continuously check and optimize our processes at the same time.”One method of achieving this optimization is autonomous manufacturing. PJK has been using automation solutions to maximize the utilization of its machines since 2011. “On one hand, our employees can operate several machines during the day shift in this way, and on the other, we also use unmanned night and weekend shifts,” explains Peter Klein. This increases both the capacity and the flexibility of our production. Two of the seven DMU 60 eVo machines are connected via a pallet handling system. This has 40 pallet locations and also has room for 300 fixtures which can be swapped onto the pallets.

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The PJK team consists of 50 experienced specialists who are experienced in all of the metalworking disciplines. For metalcutting, they mainly use automated machine tools from DMG MORI, including seven DMU 60 eVo machines, all of which operate automatically. Two of them are connected via a pallet handling system, which has 40 pallet locations and can accommodate 300 fix-tures. An MTS zero point clamping system is used as the basis for the flexible Automation solution.

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Drilling through hardened steel demands precision and durability, qualities that not all drill bits possess. For professionals and DIY enthusiasts alike, carbide drill bits stand out as the premier choice. This comprehensive guide delves into why carbide drill bits are superior, their practical applications, and tips on selecting the right one for your needs.

Since 1983, Sankt Augustin-based company Peter Josef Klein Feinmechanik GmbH (PJK) has been producing precision components for customers in the medical and food sectors and also in the aerospace sector as a long-standing partner of the German Aerospace Center. The company portfolio includes complex components and assemblies made from aluminum, titanium, stainless steel and high-performance plastics.

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For the two DMU 60 eVo machinesintegrated into the large pallet handlingsystem, DMG MORI has developed atable that has an embedded MTS zeropoint clamping system. Julian Kleinexplains the move: “The original tabletook up too much room with a fixturemounted. The new solution is flatter andhas a smaller circumference.”Thismaximizes the work area and reduces thenumber of interference contours. “Themachining also becomes more stable,which improves the precision.” PeterKlein sees a major advantage in theflexibility of the pallet handling: “Theclamping system makes it possible to useclassic pallets – also with towers forseries production – as well as equippingthem with vices on the second level.”This leads to a very wide range ofcomponents the two DMU 60 eVosystems can machine completelyautonomously.

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Unlock access to your Share Hub and many other functions and services. With a central DMG MORI Account, you can use all services around the clock from anywhere and with any device.

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