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In this approach, tool movement is multi-directional. One example of non-linear tool path is contour-parallel tool path.
Thread Lead Gages inspect both internal and external thread lead for a variety of thread forms and provide dimensional verification of product print data on the integrity of your threads. Gagemaker has both two-point and three-point system lead gages that are designed to accurately inspect lead for ACME, Stub ACME, UN, and API threads.
Pocket millingprogram
In zig milling, the tool moves only in one direction. The tool has to be lifted and retracted after each cut, due to which machining time increases. However, in case of zig milling surface quality is better.
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The LG-6001 and the LG-6002 use a two-point system to inspect thread lead for straight and tapered threads. The LG-6002 inspects both external and internal threads, while the LG-6001 inspects external threads. The two point system allows for a sweeping action to obtain the measurement. Both gages are available with higher resolution indicators.
Voronoi diagram approach: In voronoi diagram approach, the pocket boundary is segmented and voronoi diagram is constructed for the entire pocket boundary. These voronoi diagrams are used for generating the tool path for machining. This method is considered to be more efficient and robust. Moreover, it avoids topological problems associated with traditional offsetting algorithms.
Facemilling
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Pair-wise intersection approach:In pair-wise intersection approach, the boundary of the pocket is brought inwards in steps, The offset segments will intersect at concave corners. To obtain the required contour, these intersections are to be trimmed off. On the other hand, in case of convex corner, the offset segments are extended and thereby connected to make the contour. These operations viz. offsetting, trimming and extending are repeatedly done to cover the entire machining volume with sufficient layer of profiles.[11]
Flute is a service performed in the manufacturing industry that involves the creation of grooves or channels on a surface.
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Pocket milling has been regarded as one of the most widely used operations in machining. It is extensively used in aerospace and shipyard industries. In pocket milling the material inside an arbitrarily closed boundary on a flat surface of a work piece is removed to a fixed depth. Generally flat bottom end mills are used for pocket milling. Firstly roughing operation is done to remove the bulk of material and then the pocket is finished by a finish end mill.[8] Most of the industrial milling operations can be taken care of by 2.5 axis CNC milling. This type of path control can machine up to 80% of all mechanical parts. Since the importance of pocket milling is very relevant, therefore effective pocketing approaches can result in reduction in machining time and cost.[9] NC pocket milling can be carried out mainly by two tool paths, viz. linear and non-linear.[10]
Thread Check has a team of technical experts that are ready to help you with all your gauging and measurement requirements. Contact us via email at info@threadcheck.com or call us at 800 767 7633
The lead gage inspects thread lead using contact points that seat in the threads of a part. Thread lead is the distance between threads, measured on a plane parallel to the centerline of the threaded part. The pitch of the thread determines the diameter of the contact points required for taking measurements.
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In zig-zag milling, material is removed both in forward and backward paths. In this case, cutting is done both with and against the rotation of the spindle. This reduces the machining time but increases machine chatter and tool wear.
End Mill
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Contact points can be easily changed to allow the gage to be used on a variety of thread forms. Each gage comes with a default set of contact points, but customer may specify another set.
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Pocket millingprocess
Inspecting lead is a highly recommended practice industry wide for both straight and tapered thread manufacturers and it is a required inspection by the American Petroleum Institute for line pipe, rotary shouldered connections and casing and tubing.
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In this approach, the required pocket boundary is used to derive the tool path. In this case the cutter is always in contact with the work material. Hence the idle time spent in positioning and retracting the tool is avoided. For large-scale material removal, contour-parallel tool path is widely used because it can be consistently used with up-cut or down-cut method during the entire process. There are three different approaches that fall into the category of contour-parallel tool path generation. They are:
Contourmilling
Before inspecting parts, the lead gage must be preset to a nominal predetermined dimension using a lead gage setting standard. Lead standards are available for both straight and tapered threads. Our setting standards are manufactured according to ANSI and API specifications, respectively.
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The LG-5003 uses the three-point system to inspect internal and external thread lead. Two fixed contact points at the rear of the gage and one moveable contact point at the front of the gage provide complete stability when taking thread lead measurements. This unique design does not require sweeping to obtain measurements.
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Thread Lead is probably one of the most important thread elements if not the most important in the thread cutting industry. Lead error (which often leads to standoff error on tapered threads) is the most common error generated by manual and CNC lathes not cutting properly. Worn ball, lead screws, Z axis servo drives and spindle encoders on threading lathes will permit the cutting tool to stall, slow down or lag, which causes the thread pitch to be shorter than programmed on the first and second threads. This in turn results in lead error…standoff error… and eventually a failed connection.