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Seco is proud to include Mastercam as part of the company’s global network of partners. In collaboration with the network, Seco focuses on individual challenges and develops new solutions to optimize each customer's manufacturing process. Visit the Seco Innovation Hub to learn more.
Shops that want to gain back time by using accelerated finishing tools can visit the Mastercam Tech Exchange for Seco tool lists, setup sheets, and fully programmed Mastercam files.
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Transformers only work on alternating current (a.c.). The current in the primary coil causes it to become an electromagnet. The continually changing current produces a continually changing magnetic field in an iron core.
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Traditional ball endmills provide one solution, but they require shorter toolpath stepovers and often involve longer cycle times. To improve surface finishes and decrease cycle times by 20%-90% compared to traditional ball endmills, Seco accelerated finishing tools – also called barrel tools or circle segment end mills – use a large profile radius that reduces cusp height.
Accelerated finishing tools rely on path-intensive programming routines. To combine optimized tooling with equally optimized programming, Seco partnered with CAM provider Mastercam to leverage its Unified Multiaxis Toolpath software, a sophisticated CAM feature that simplifies accelerated finishing.
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Production optimization reduces the amount of time required to resolve unexpected machining problems, which can occupy up to 25% of the production cycle. To create ideal surface finishes, manufacturers need to reduce the amount of excess material left between the passes of a toolpath, also called the cusp height or scallop height.
Both strategies produced outstanding surface finishes. Time and the opportunity to save 6 minutes per part was the true differentiator. The ball endmill’s cycle time ran 8 minutes and 30 seconds and Seco/Mastercam’s accelerated finishing tool covered the same amount of surface area in only 2 minutes and 30 seconds.
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In addition, Seco and Mastercam know-how converged at NEXT Industries’ August open house event to showcase a side-by-side demonstration of a medical clip.
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The Mastercam Tech Exchange informational site supports Seco drop shape, taper shape, and application-targeted medical accelerated finishing tools with sample files, tool libraries, post-processors, and more. To make the combination of Seco accelerated finishing tools and Mastercam programming effective for a wide variety of shops, Seco STEP training also includes a free online training course on Solid Milling Barrel Tools.
· Power Transformers. A power transformer transfers electricity between a generator and the distribution primary circuits. ...
In addition to flute geometry, Seco also can specialize tool profiles to produce more reach, an alternate tangency angle or a different root fillet to optimize performance for specific applications. To use these innovative customizations, shops can type dimensions into Mastercam’s Tool Wizard to take advantage of parametric tool definitions and create matching custom geometry. Mastercam automatically generates a new tool profile with each change in tool parameters.
When a d.c voltage source is applied across the primary of the transformer,the current in the primary coil remains constant. Hence there is no change in the magnetic flux linked with the secondary. Therefore the voltage across the secondary coil is zero. Thus a transformer can't step up dc voltage.
A transformer cannot convert AC to DC or DC to AC. The transformer has the ability to step up or decrease current. A step-up transformer is a transformer that raises the voltage from the primary to the secondary
Seco Tools and Mastercam have demonstrated the effectiveness of this partnership on several recent projects that rely on accelerated finishing.
The collaboration came to life for attendees of the 2023 Haas Factory Outlet Demo Day in Pittsburgh through the live creation of an aluminum blisk (pictured) machined by a Seco Barrel. While the flute geometry of Seco's barrel tools was originally developed for stainless steel and superalloys, Seco expanded on the design to meet the needs of machining aluminum. By customizing the flute count and geometry, aluminum chips are directed away from the cutting edge during a heavy cut. The tailored design produced improved surface finishes in aluminum and enabled more aggressive cutting parameters.
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Accelerated finishing was applied to half of the clip’s surface area and a traditional ball endmill used on the other half. Each tool was programmed with its recommended speeds and feeds, but the toolpath stepover was set to leave a constant 0.0002" (0.005 mm) cusp height. This produced a stepover of 0.02" (0.5 mm) for the 12mm Ball-nose Endmill and 0.09" (2.3 mm) for the 12mm Drop Shape Tool.
Production optimization reduces the amount of time required to resolve unexpected machining problems, which can occupy up to 25% of the production cycle. To create ideal surface finishes, manufacturers need to reduce the amount of excess material left between the passes of a toolpath, also called the cusp height or scallop height.Traditional ball endmills provide one solution, but they require shorter toolpath stepovers and often involve longer cycle times. To improve surface finishes and decrease cycle times by 20%-90% compared to traditional ball endmills, Seco accelerated finishing tools – also called barrel tools or circle segment end mills – use a large profile radius that reduces cusp height.Accelerated finishing tools rely on path-intensive programming routines. To combine optimized tooling with equally optimized programming, Seco partnered with CAM provider Mastercam to leverage its Unified Multiaxis Toolpath software, a sophisticated CAM feature that simplifies accelerated finishing.Checklist: When to use accelerated finishingAccelerated finishing provides results for shops that need to:Achieve demanding surface finishesReduce cycle times and cusp heightsImprove tool lifeMake better use of cutting edgesOptimize machining results with barrel, lens, lens-barrel, drop and taper barrel toolsMaximize flute contact on each machining pass The Mastercam Tech Exchange informational site supports Seco drop shape, taper shape, and application-targeted medical accelerated finishing tools with sample files, tool libraries, post-processors, and more. To make the combination of Seco accelerated finishing tools and Mastercam programming effective for a wide variety of shops, Seco STEP training also includes a free online training course on Solid Milling Barrel Tools. Seco Tools and Mastercam partnership effectivenessSeco Tools and Mastercam have demonstrated the effectiveness of this partnership on several recent projects that rely on accelerated finishing. Haas Factory Outlet, Demo Day 2023, Pittsburgh, Pa. – Accelerated Finishing Blisk Material: 6061-T6 AluminumMachine: Haas UMC-500SSAccelerated finishing tool: Customized Seco Barrel Tool from JH7 ranges The collaboration came to life for attendees of the 2023 Haas Factory Outlet Demo Day in Pittsburgh through the live creation of an aluminum blisk (pictured) machined by a Seco Barrel. While the flute geometry of Seco's barrel tools was originally developed for stainless steel and superalloys, Seco expanded on the design to meet the needs of machining aluminum. By customizing the flute count and geometry, aluminum chips are directed away from the cutting edge during a heavy cut. The tailored design produced improved surface finishes in aluminum and enabled more aggressive cutting parameters. In addition to flute geometry, Seco also can specialize tool profiles to produce more reach, an alternate tangency angle or a different root fillet to optimize performance for specific applications. To use these innovative customizations, shops can type dimensions into Mastercam’s Tool Wizard to take advantage of parametric tool definitions and create matching custom geometry. Mastercam automatically generates a new tool profile with each change in tool parameters. NEXT Industries Open House 2023, Shelby Township, Mich. – Medical Clip Material: 4140 SteelMachine: Kitamura Medcenter5AXAccelerated finishing tool: Seco Barrel JH7 seriesIn addition, Seco and Mastercam know-how converged at NEXT Industries’ August open house event to showcase a side-by-side demonstration of a medical clip.Accelerated finishing was applied to half of the clip’s surface area and a traditional ball endmill used on the other half. Each tool was programmed with its recommended speeds and feeds, but the toolpath stepover was set to leave a constant 0.0002" (0.005 mm) cusp height. This produced a stepover of 0.02" (0.5 mm) for the 12mm Ball-nose Endmill and 0.09" (2.3 mm) for the 12mm Drop Shape Tool. Both strategies produced outstanding surface finishes. Time and the opportunity to save 6 minutes per part was the true differentiator. The ball endmill’s cycle time ran 8 minutes and 30 seconds and Seco/Mastercam’s accelerated finishing tool covered the same amount of surface area in only 2 minutes and 30 seconds. Shops that want to gain back time by using accelerated finishing tools can visit the Mastercam Tech Exchange for Seco tool lists, setup sheets, and fully programmed Mastercam files.Seco is proud to include Mastercam as part of the company’s global network of partners. In collaboration with the network, Seco focuses on individual challenges and develops new solutions to optimize each customer's manufacturing process. Visit the Seco Innovation Hub to learn more. Inline Content - SurveyCurrent code - 5fce8e61489f3034e74adc64
Transformers only work for alternating current, because you need a changing magnetic field. The size of the induced voltage depends on the number of turns on each coil – if there are less in the secondary coil, the voltage falls, and if there are more in the secondary coil, the voltage rises.