What is Keyway Cutting? - cutting a keyway

2024-11-06 13:53:54

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda: Introduction The power of high-speed printing Know the process The practical side

Quality improvements when using coolants for hole-making operations in CFRP are obvious: No delamination (as shown in the top image) means better quality and the elimination of costly post-processing operations. (Images courtesy of Capricorn)

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

According to Rhenus Lub, industrial tests show that using special coolants to machine CFRP and GFRP has a direct and positive impact on cut and hole quality, cost per hole, process costs and costs of waste, as well as on other key process expenses.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Capricorn says the introduction of wet machining processes has paid off. “Compared to dry machining, we were able to increase tool life by up to six times,” Mr. Lussi says. “This creates real savings potential. The processing time has also been reduced. Before using the coolant, we had to conduct several roughing and finishing operations in order to achieve optimal processing. Due to wet machining, we managed to reduce these operations to one roughing and one finishing operation.”

CCAI is offering a comprehensive Industrial Finishing Safety Seminar developed by industry experts well-versed in safety for finishing operations. This day-and-a-half seminar focuses on NFPA 33, the Standard for Spray Application Using Flammable or Combustible Materials and will deliver important and critical information on how to safely operate an industrial finishing line. Topics Covered: An introduction to safety Overview and definitions General requirements and electrostatic spray equipment Ventilation Storage handling and distribution Fire protection Operations, maintenance and training Drying and curing Liquid and powder coatings Authority Having Jurisdiction panel discussion Who Should Attend? Manufacturing, staff and environmental engineers (industrial health & safety) Lead painters Maintenance leads and personnel Finishing equipment designers System controls and project engineers Facility managers Finishing industry distributors Date: Tuesday, March 11 and Wednesday, March 12 Time: Tuesday - 9:00 AM - 4:00 PM and Wednesday 8:00 AM - Noon Location: Sames 45001 5 Mile Road Plymouth, MI 48170 Registration Fee: CCAI Members: $599 / Non-Members: $750 Registration Fee Includes: Classroom instruction; lunch on day one; a certificate of completion; and a printed copy of the NFPA 33 Standard for Spray Application Using Flammable or Combustible Materials. Registration: CLICK HERE to register. Space is limited.

The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Not only can Gelsight’s tactile sensor detect and evaluate defects, but it can also measure part features, surface roughness and even contamination.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

The ADS is operated by the Smithsonian Astrophysical Observatory under NASA Cooperative Agreement NNX16AC86A

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Hawaiian Kingdom Lives on at Uncle Robert's Awa Bar. By Stefan Verbano Big Polynesian hands hoisted the massive tile puzzlepiece mural upright at last, and ...

One of the common “laws” of CFRP machining is that traditional liquid coolants, particularly those that are petroleum-based, should not be used. This idea is based on fears that these coolants could degrade the material’s mechanical properties, which is why nearly all composite machining has traditionally been performed completely dry.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

by J Qureshi · 2022 · Cited by 74 — Phenolic resins are the oldest and have superior fire resistance; their cost is similar to polyester, and their use in FRP parts is very limited. Phenolic resin ...

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

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By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Carbon fiber reinforced plastic (CFRP) has been widely used in many fields such as in the aerospace and automotive industries. Drilling of CFRP is a key process in the manufacture of CFRP components. The existing quality control and tool change decision methods are mainly based on delamination damage. However, estimating delamination damage in situ is still a challenge in the process of continuous drilling. To solve this problem, a comprehensive delamination prediction method based on multi-sensor data is proposed in this paper. In process of the drilling, the force, torque, temperature, vibration and hole exit images were collected, and the delamination was quantified by a proposed statistical delamination factor Fs . Singular spectrum analysis (SSA) is used to smooth the Fs sequence to reduce randomness. Then, a XGBoost-ARIMA model is constructed for rolling prediction of Fs . Finally, drilling experiments were carried out to verify the effectiveness of the proposed method. The experimental results showed that compared with traditional delamination evaluation factors, Fs reduced the mean square error (MSE) of prediction by more than 50%. Compared with that of traditional machine learning models such as an SVM and ANN, the MSE of the model's regression part is decreased by more than 39%. The proposed method can provide a solution for real-time and in situ prediction of delamination damage in the continuous drilling process of CFRP components.

It is part of human nature to cross boundaries and set new records—to run a 100-meter dash faster than ever before, to fly even further into space and enter new realms. Speed can be an addiction. Like mountain climbing, going faster is its own reward, and carbon fiber reinforced plastics (CFRP) play a key role in reaching top speeds for various applications. That’s why it’s not surprising that CFRP material is used for aircraft, Formula 1 race cars and high-end bicycle components. In fact, the entire body of the Bugatti Chiron hypercar, in addition to other components, is made of CFRP, which lightens the vehicle, enabling it to reach speeds ranging to 261 mph.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Furthermore, the interactions between the coolants and the CFRP were studied in a series of tests carried out with the help of the German Aerospace Centre under what are considered worst-case conditions (storage of the CFRP for a week in the coolant at 60°C, tests ranging to -50°C). The result was positive, Ms. Demmerling says: “The short residence time to the coolant during machining will not change the material properties of the CFRP, and there were no signs of the coolant penetrating the composite material.”

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Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda: Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

So why is dry machining of composites still common practice, if machining time, quality and tool life can be drastically improved through the use of cutting fluids? According to Ms. Demmerling, the main reason is the lack of appropriate research and testing to ensure that a wet machining process does not degrade the material’s mechanical properties.

Sep 20, 2022 — The only caveat is that cobalt drills, due to their greater hardness, are more brittle than HSS. The user must therefore take extra care to ...

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

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Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

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Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

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Machining and dimensional accuracy also improved through use of the coolants, as shown in Figure 2. Testing showed the coolants helped tools cut more accurately compared to dry machining and dimensional stability fell more frequently within the defined tolerance field.

“We have been testing the machining of CFRP with coolants for some time and joined forces with strong partners from the outset of the research project to generate synergies for this innovative project,” explains Dr. Hans Jürgen Schlindwein, Rhenus Lub’s head of R&D in coolants. “The company has been testing newly developed coolants in cooperation with the Research and Transfer Centre at the University of Applied Sciences Zwickau, which carries out sustainability tests in a production environment inspecting tools and workpieces for wear and machining quality. Rhenus Lub also works closely with the German Aerospace Centre (Deutschen Zentrum für Luft- und Raumfahrt, DLR) on material and compatibility testing.”

Spanning 113,500 square feet, the facility will centralize the company’s storage and distribution, as well as enhance operational efficiency.

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

To realize the benefits of wet cutting, Rhenus Lub decided to develop coolants specifically for the sustainable machining of fiber-reinforced plastics.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

For Capricorn, too, there will no longer be an alternative to wet machining of many of their components. “The use of the coolant makes machining our hybrid materials significantly easier,” Mr. Lussi says. “In general, milling operations and drilling—without changing the feeds—present no problem for us.” However, he says the most important factor for Capricorn is component quality, and there were visible improvements in this regard, too. “The fibers are not as torn as they were before with dry machining,” he says.

However, while metal parts can be stamped in seconds, it can take several minutes for a CFRP part to be molded and cured. Plus, the longstanding approaches to machining CFRP have led to long machining times and also contribute to higher costs, as does the fiber material itself.

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.

In this episode of the AM Radio podcast, Robots & Autonomy Editor Julia Hider joins Additive Manufacturing’s Executive Editor Stephanie Hendrixson and Editor-in-Chief Peter Zelinski to discuss how robots and 3D printing enable each other.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

Rhenus Lub also conducted milling tests to show how surface quality improves through wet machining (see Figure 3). After a milling cutter feed stoke of 48 meters during dry machining, delamination occurs, while the Rhenus coolants helped avoid delamination and, as a result, expensive postprocessing operations.

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

The first fully developed products are the special coolants, Rhenus XY 190 FC and Rhenus XT 46 FC. The former is a water-soluble, fully synthetic formula, specifically designed for CFRP and glass fiber reinforced plastics (GFRP). The Rhenus XT 46 FC is a water-miscible coolant that can also be used for composite or stacked workpieces made of aluminum, titanium alloys and steel.

The fine dust released during CFRP cutting is a particular cause for concern. High quantities of these fine particles can have a negative effect on the health of shopfloor workers. To avoid endangering employees, employers must install ventilation systems and filter systems in the workplace. “This equipment comes at a high cost, but it is mandatory to provide adequate protection against fiber dust,” explains Anna Lena Demmerling, part of the R&D team at Rhenus Lub. “It is also essential for machine maintenance: Carbon dust is electrically conductive and may affect electrical parts and increase wear on the spindle. Using coolants binds the dust together, improving health and safety conditions, and ensuring maximum acceptance of the process among process owners and machine operators. At the same time, the special flushing properties of the coolants keep the machine rooms cleaner.”

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

For the Rhenus Lub team, it’s clear there will be no alternative to using coolants in composites machining in the future. “When it comes to economical machining of CFRP without posing risks to health or the sustainable competitiveness of these promising materials, we must accept that, in the long term, coolants are the only alternative,” Dr. Schlindwein concludes.

Until about a year ago, Capricorn only machined its composite components dry or with minimum quantity lubrication (MQL). However, its investment in an FZ33 Zimmermann CNC gantry milling machine laid the path to wet machining. In collaboration with lubricant manufacturer Rhenus Lub, a specialist in high-performance lubricants and greases located in Mönchengladbach, Germany, Capricorn tested and applied coolants in the machining process, achieving improved part quality, decreased machining time and costs, and increased operator safety.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Industrial field test shows the advantages of CFRP machining with coolants over conventional dry machining (see Figure 1). Using coolants, tool life could be increased by as much as four times and feed rates could be as much as 60 percent higher than machining dry. “With their high degree of heat dissipation and excellent lubrication performance, the special coolants produce cutting data that would be inconceivable in dry machining,” Ms. Demmerling says.

This had been the approach taken by Dusseldorf, Germany-based Capricorn, a specialist supplier in the automotive industry with six production facilities in four countries across Europe. Capricorn also manufactures components made of fiber composite materials and hybrid materials for the finest car manufacturers in the racing world as well as in the luxury sector, including Bugatti.

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Although composite machining has traditionally been performed dry, new coolant technology has proven to prevent delamination, increase tool life and reduce health risks.

Fully stocked in 5 angles, ranging from 60° to 120°, Harvey Tool's solid carbide offering of Combined Drill & Countersinks feature 2 flute geometry, ...

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Verisurf’s Machine Tool Probing (MTP) suite is an in-process automated inspection solution for CNC machine tools, offering inspection and reporting capabilities.

Because carbon fibers are characterized by high strength, they are difficult to cut, and when machined dry, their low-heat-conductive and storage properties force relatively slow cutting speeds in order to maintain an acceptable equilibrium between heat generation and heat disposal. “Additionally, CFRP layups can easily delaminate on the exit side of a drilled hole, even though the speed and feed rate during processing are very low in comparison to the possible feed rate during wet machining,” Ms. Demmerling says. “The tools are also under remarkable stress. The abrasive fibers contained in the composite can cause drilling, milling and grinding tools to wear extremely quickly, resulting in frequent tool changes. In the case of drilling, the hole quality determines when the tool needs to be changed or indexed. To counteract this heavy wear, high-quality tools made from polycrystalline diamond or tools with diamond-like coatings are generally used. The resulting tool costs can have a significant impact on the competitiveness of the pioneering material.”

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Your eligible Valor Holemaking orders will automatically be upgraded to ship. 2nd Day Air service yet will be billed at the Ground rate. Terms & Conditions to ...

These twist bits are for general purpose drilling in a variety of materials. They will work well in hard & softwoods, aluminum, aluminum alloys, brass, bronze ...

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Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Moving from an aging set of five-axis mills to more advanced machines enabled Hendrick Motorsports to dramatically improve its engine production.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda: Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

Examples of processed materials · Machining. Processing components using machining centers and NC lathes. · Press. Shearing (die cutting, drilling, cutting), ...

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations you can take back and immediately put into use in your own shop. The Precision Machining Technology Show is centered at the intersection of the industry's newest and most advanced product technologies, process innovations, business development prospects and personal career growth opportunities.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

The use of special coolants significantly improved machining time, tool life and quality for parts such as this CFRP intake pipe machined on a five-axis machine at Capricorn, a Dusseldorf-based specialist supplier in the automotive industry. (Image courtesy of Capricorn)

An improvement in part quality and hole quality, in particular (as in the case of airframe manufacturing, where CFRP-titanium stackups are becoming popular), increased tool life and reduced secondary operations will generate a large gain in productivity through shorter lead times.

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Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.

Dec 13, 2021 — An impact drill combines rotational movement with rapid and pulsating impacts, thanks to the intricate interplay of a team of components consisting of a hammer ...

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

The fact that Capricorn can now machine without dust is a very important point for Tobias Lussi, milling machine operator. “There is no health hazard due to the fine dust particles, as they are all completely bonded by the coolant,” he says. “This makes my work much easier. I can now open the machine even directly after a machining operation and no longer need to wait until everything has been extracted.”

Flex Machine Tools’ Open House event will take place Thursday, December 5 at the company’s headquarters in Wapakoneta, Ohio. It will feature a facility tour and live machining demonstrations.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

The Detroit Auto Show, formerly known as the North American International Auto Show (NAIAS), is located squarely at the intersection of technology and mobility. It’s a global event filled with tangible advances ready to hit the pavement today. Here, the software is as revolutionary as anything out there, and the hardware always looks better with a good polish. You won’t find any devices that will fit in your pocket, but you will discover machines that will move you in the most literal sense. You’ll also connect with thought leaders from around the world, both in and outside the automotive industry, whose collective visions for the future of mobility will shape the way we move for years to come.

The tool crib is the backbone of any machine shop — without the right tools, nothing moves forward. While most ERP systems overlook the tool crib, ProShop integrates it seamlessly with CNC programming, job planning, scheduling and more. Join this webinar for an exclusive look at how Roush Yates Manufacturing Solutions leverages ProShop to document tool requirements, sync tool demand from CAM software and efficiently manage the tool crib and work instructions. Discover how ProShop transforms the tooling workflow to maximize efficiency and precision.