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Jun 3, 2022 — We Offer Custom End Mills with Special Diameters, Corner Radii, Corner Chamfer & Tapered Angle for Most Materials.
Chamfering’s importance is paramount in various fields such as civil engineering, woodworking, and machining. But what exactly is chamfering and what is its purpose?
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> Lumps are reduced to smaller particles with a narrow particle size distribution (PSD), therefore increasing the surface area for evaporating and reducing drying time.
Hanningfield design, manufacture, supply and install machinery for handling, processing and containment of powder in oral solid dosage (OSD).
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The conical mill is positioned at the outlet of the high shear mixer / granulator. The material is discharged through the in-line mill and then vacuum transferred to a downstream container or process machine, such as the drying equipment.
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Even though a chamfer is only a slight alter, chamfering can be a very tedious, time-consuming, and inconsistent process. However, advanced technologies have revolutionized this process. With our MAX automatic and manual gear chamfering machines, chamfering is no longer a challenge–it’s a seamless operation.
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Our gear chamfering machines are engineered for an operator of any experience without compromising on precision, quality, efficiency, or sustainability. Whether it’s a large-scale project or a small intricate detailed job, our unique machines are tailored to meet any need. We specialize in custom solutions, whether it’s large single-part batches or varying parts in each cycle, we will fully optimize your process.
The Hanningfield Uni-Mill is perfect for wet milling processes and has an in-line feed and discharge for higher capacity and ease of system integration. Its innovative design also means that the same mill can be used in wet and dry applications by simply changing the screen. The interchangeable tooling enables various particle sizes and throughputs to be achieved on one machine.
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Reducing the particle size of materials after granulation allows manufacturers to achieve a faster and more consistent drying process. Wet milling produces a uniform particle size and increases the surface area of the material, which results in a quicker drying time and also benefits the quality of the finished product.
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As an example, consider a 90-degree angle. Chamfering the angle flat and creating two 45-degree angles significantly decreases the stress of that edge. This minor altercation greatly extends the lifespan of components, ensuring durability and reliability.
Chamfering refers to the process of creating a symmetrical edge by removing a right-angled corner or edge. Depending on component size, this may seem like a simple adjustment, but its implications are profound. Especially in industries like aerospace, automotive, etc; where precision is a must.
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Chamfering plays a vital role in enhancing the performance and longevity of components across various industries. By understanding chamfering’s purpose and utilizing advanced technologies, engineers can ensure that their products will withstand the test of time. Reach out to learn how MAX and manual machines can optimize your chamfering process and elevate your operation to new heights.
> Prevents case hardening, which is where the surface on the outside of a lump or particle dries quicker than the inside and seals in the moisture. This results in a more consistent drying process.
> As wet milling undertakes particle sizing sooner in the process, then final particle size reduction after drying does not need to be as aggressive. It also often means that the PSD is even more uniform, further improving powder flow and the quality of the final product.
If parts and gears are left with no chamfer sharp angles can exist, posing a serious risk to operability and safety. These angles become stress points and the component becomes vulnerable to damage and fatigue. In machining, impacts, vibrations, and extreme heat exacerbate these risks and can lead to breaks or fractures. Damage like this can impact the performance of the entire machine. With a chamfer, the stress of the sharp edge is appropriately distributed and the risk of damage is eliminated.
For wet milling applications, such as de-lumping wet mass granulation, the mill works best with a slotted or square hole screen. These screens have larger hole openings than is used for final particle sizing, allowing the material to pass through the mill quickly and prevents the build-up of product which might cause the equipment to become blocked.