This type of manufacturing method is extremely accurate and precise, offering different surface finishes and often using special tooling to handle metals like aluminum.

The 7XXX group is often used for highly–stressed functions and is heat-treatable, ductile and tough. Its major element is zinc but alloys may contain copper, chromium, and magnesium.

Standard steel specialty coreview

The stainless steel undercounter support options available are stainless steel hat channels or a plywood sub core which is available upon request. Hat channels are made of 304 stainless steel and are typically used if your facility, lab or kitchen has material requirements and specifications. This is the standard to be flexible for all situations. The hat channels enable that the cabinets or table legs have somewhere for the installer to screw into. Stainless steel self tapping screws will be sufficient for the install team. Plywood sub core is the other option, this is an additional cost but for some situations the correct choice! Either option, the sealing process makes for a closed off bottom surface. Both options provide strong support and ensure the countertop can be fastened properly for years to come.

Our aim is to deliver long-lasting, high-quality stainless steel countertops and tables that serve your facilities for years. Standard models are crafted from 16-gauge steel, featuring a 304, #4 brushed finish. Custom modifications can also be accommodated upon request.

Aluminum makes for an excellent machining metal partly due to its ability to be easily shaped and cut. Tooling tends to last longer, which translates to cost savings for manufacturers. One of the best tool coatings for machining aluminum is diamond since it performs well at high speeds, although there is significant cost up-front.

In its sheet metal form, aluminum 6061 is one of the best-stamped aluminum alloys for machining. It is often used in metal fabrication including aerospace applications.

The major alloys in this group are magnesium and silicon. One of the most versatile of all machinable alloys is aluminum 6061, which is available in sheet, plate and extrusions.

It is necessary to have a system of organization for aluminum since so many different alloys exist. Each has unique physical properties like corrosion resistance, strength and ductility. Aluminum grades are classified into seven groups in numerical order, ranging from the 1XXX series to the strongest alloys in the 7XXX series.

Pure aluminum can be further optimized by mixing it with other elements to create an alloy. Commonly used aluminum alloys often include:

If you require large, or even small volumes of CNC, Swiss precision parts made of aluminum, or any material for that matter, talk to us today and get a free quote.

– Full Service Planning, Supplier Management, Sourcing, Assembly, Testing, Packaging, Inventory Management (VMIC) & Quality Control

At Moseys Production Machinists, we have almost half a century of experience creating highly precise, ready for assembly parts that speed up your supply chain management and reliably reduce inventory issues.

Its heat resistance also makes it ideal for secondary treatments and is a great choice if you want the best coating for machining aluminum.

Standard steel specialty coparts

A backsplash or rear curb help contain the surrounding elements from water and chemical spills or daily use of operations. Options for backsplashes include rear, left hand, right hand, or a combination of any configuration. Usually, the construction walls of the facility predetermine which sides of the countertop require this splash, if needed for vertical protection. Typical height is set at 4”H but custom modifications are available if 6”, 8” or larger if needed.

Although the adaptability of the 6XXX group makes it a top runner for the best aluminum grade for machining, it truly depends on the mechanical properties of the alloy, the end application and the machining processes used. Regardless, aluminum is offered in such a range of options, it will continue to be used as one of the most flexible, economical and strong metals in engineering.

Aluminum 3003 is nearly pure but does contain the mineral manganese. It is a non-heat treatable alloy, ideal for making items used in the kitchen like cooking equipment and utensils, as well as chemical equipment, roofing and siding.

Aluminum is often used in custom component creation using subtractive, or CNC machining that makes use of cutting tools guided by Computer Numerical Control (CNC) to cut away at a solid.

Standard stainless steel countertops come with 304, #4 brushed finished. If fingerprints or smudges are a concern, choose a brushed finish for its smooth, soft look which more easily hides evidence of sticky fingers. This is applicable for most applications but with specialized countertop materials there are always exceptions. Material 316 on the other hand is used in many specialized medical and healthcare environments. This alloy type gives additional strength and durability because is includes up to 3% molybdenum. Some industries where this is common are outdoor stainless countertops/cabinet, medical devices, and marine environments.

Sometimes called “duralumin,” this group has a high strength-to-weight ratio but, due to the copper, is susceptible to corrosion. A commonly used alloy from the 2XXX series is aluminum 2024.

Determining the best grade of aluminum for machining depends highly on what it will be used for. Although not always the case, the following types of aluminum are often paired with the usages below.

The 2XXX group is used in the world’s largest automotive, aerospace and transportation industries. The most apparent element used in these alloys is copper, and they are very resistant to fatigue.

Aluminum is one of the most versatile materials to use for machined parts. It has a high strength-to-weight ratio and is lightweight, making it economical for production use. It is also easy to recycle: According to the Aluminum Association almost 75% of all aluminum previously produced is still in use today.

Alloys of aluminum are classified into a wide variety of grades. The grading system helps classify a particular aluminum alloy according to its characteristics. This classification helps engineers and machine shops to determine which alloy is best, based on end-use.

Sound deadening compound sprayed under stainless steel countertops is a great way to ensure a quieter and more pleasant working environment. The compound helps to absorb sound vibrations and echoes, making it easier to work without distraction. It also reduces the sound of clanging pots and pans, and helps to maintain a professional atmosphere. The compound is quick and easy to apply, and will last for years, ensuring your kitchen remains as quiet and efficient as possible. Sound deadening is applied to all standard countertops as our factory standard.

Standard steel specialty costdsteel

This alloy is resistant to saltwater which makes it perfect for the marine industry and bridges. Aluminum 5052 is the strongest non-heat-treatable alloy. It is also found in aircraft parts, household appliances and commercial, heavy-duty cooking equipment.

Heat-treatable alloys in the annealed condition are especially strong: after heating, the parts are rapidly cooled, which freezes the metal’s atoms in place. An alloy’s aluminum grade and further processes like those listed above, give aluminum specialized advantages for various utilizations.

Standard steel specialty cogear racks

Heat treating is a process in which aluminum is able to be strengthened by increasing its temperature for a set amount of time, essentially baking the metal. There are several kind of heat treatments available including:

Custom steel countertops fall towards the higher end of the spectrum (around $140 to $235 per square foot ). Most homeowners end up spending an average of $750 per square foot , and prefab options are typically more affordable. Stainless Steel Countertops Cost Breakdown Size and material are the largest factors impacting the cost of your countertop installation. Steel countertops are on the pricier side compared to other materials like laminate. Many homeowners find the cost worth it, but it depends on your needs and preferences.

In addition to the sporting goods industry, aluminum from the high-strength 7XXX series is used for marine applications, aerospace, defense and transportation. These alloys are so strong, they can become brittle over time. One of the most popularly used alloys in this series is aluminum 7075.

In addition to considering the grade of the alloys of aluminum, engineers may also look at whether or not a particular alloy is heat-treatable.

The cost is higher than other countertop materials, but the durability and longevity of stainless steel countertops make them an excellent investment. Steel countertops are easy to clean and maintain, and they do not require resealing like other materials. In addition, they have a long life span and do not chip, crack, or burn easily.