Tungaloy AddDoFeed small-diameter, high-feed mills suitable for small-part

Horn has extended its circular interpolation system for slot milling to include tools for the production of narrower grooves. The exchangeable inserts are now offered in smaller cutting widths from 0.25mm to 1mm, depending on the diameter. Dependent also on tool diameter, the maximum milling depth is between 1.3mm and 14mm. Inserts are available with different coatings to suit the material being machined. Due to its mass, the solid carbide tool shank ensures vibration damping throughout the milling process. All variants of tool shank have an internal coolant supply. The circular milling system is fast, reliable, achieves good surface finish and offers users a host of advantages. During the process, the tool plunges into the material either at an angle or horizontally and may then be driven on a helical path. It means that threads, for example, can be manufactured to a high level of reproducible quality. When compared to machining using indexable inserts on larger diameters or solid carbide milling cutters for smaller diameters, circular interpolation milling is generally more economical. The cutters have a wealth of applications, as they are able to machine a wide range of materials including steels, titanium and superalloys. www.phorn.co.uk

The INFINITE router is a highly configurable CNC machine that is suitable for one-off, small batch production as well as high volume and high productivity applications, including woodworking, plastic fabrication, engineered plastic machining and so much more. For a wide range of routing operations, one can choose from high-speed spindles ranging from 5HP to 15HP. For knife cutting, choose from a tangential knife, which can be used for creasing and folding applications or an oscillating knife which can be used to process soft goods material.

Ensuring the maintenance and smooth operation of AXYZ machines is crucial for SAM Cases. Recognising the impact of downtime on their workshop schedule, the company emphasises the importance of AXYZ service contracts, ensuring that the machines are consistently maintained at peak performance levels.

While cost savings primarily stem from avoiding markup on outsourced foam inserts, the overall streamlining of operations through AXYZ machines has contributed to enhanced profitability. The CNC technology allows SAM Cases to have greater control over their production processes, resulting in a more cost-effective and efficient operation.

The implementation of AXYZ machines has significantly enhanced productivity and efficiency at SAM Cases.

“The inclusion of an oscillating knife on one of the machines has resulted in a cleaner and faster cut with minimal mess, improving lead times for certain projects, enhancing overall operational efficiency,” added Addy.

Looking ahead, SAM Cases envisions further integration of automation into their processes. Plans include the acquisition of another machine, housed in a separate facility, to process rigid plastics and wood. This strategic move aims to enhance yet another aspect of SAM Cases' production capabilities, showcasing their commitment to continuous improvement and innovation.

The NeoMill-Alu-QBig indexable insert milling cutter from Mapal stands for top performance in high-volume milling of aluminium. The tool manufacturer thus offers a very economical solution for use on high-performance machines, such as those found primarily in the aerospace industry.

The initial challenges faced by SAM Cases during the integration of AXYZ machines revolved around finding adequate space and addressing power and air requirements. AXYZ responded with comprehensive documentation detailing space requirements and power ratings. The successful resolution of these challenges for the first machine paved the way for the seamless integration of the second machine, highlighting the collaborative partnership between AXYZ and SAM Cases.

ANT Industries, a leading manufacturer of aero engine and gas turbine components in Atherstone, Warwickshire, has announced a significant milestone in its commitment to quality and excellence.

Walter has now launched its new X·treme Evo Plus drill from the DC180 Supreme product family that is now available up to 8XD for the first time.

Horn has extended its circular interpolation system for slot milling to include tools for the production of narrower grooves.

When compared to machining using indexable inserts on larger diameters or solid carbide milling cutters for smaller diameters, circular interpolation milling is generally more economical. The cutters have a wealth of applications, as they are able to machine a wide range of materials including steels, titanium and superalloys.

Bringing CNC manufacturing in-house has empowered SAM Cases to control and enhance the quality of their products, establishing them as leaders in the industry. Prior to the adoption of AXYZ machines, the company relied on external manufacturers for foam inserts, limiting their ability to control product quality. Since the integration of AXYZ technology, SAM Cases has achieved unparalleled control over the quality of their products.

The circular milling system is fast, reliable, achieves good surface finish and offers users a host of advantages. During the process, the tool plunges into the material either at an angle or horizontally and may then be driven on a helical path. It means that threads, for example, can be manufactured to a high level of reproducible quality.

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Tooling manufacturer, Horn has introduced a new carbide insert grade, SG66, for turning components from steel that has been case hardened to 58 HRC.

Since 2009, SAM Cases has been utilising AXYZ machines, starting with the purchase of their first machine. Recognising the efficiency and reliability of AXYZ technology, SAM Cases expanded its capacity by adding a second machine within a few short years. In 2023, the company took another leap forward, investing in two brand new AXYZ Infinite series machines equipped with multiple heads. This strategic move aimed to enhance production capacity, reduce machining time, and leverage the latest advancements in CNC technology.

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Employees at SAM Cases welcomed the introduction of automation in their workflow. The presence of AXYZ CNC machines has not only increased efficiency but also allowed employees to focus on more intricate manual tasks, fostering job satisfaction and a positive work environment. While there is a learning curve for programming, SAM Cases has grown its workforce to meet the increased demand since the initial machine purchase. The user-friendly nature of the AXYZ control system makes it accessible to all staff members. While there is a learning curve for programming to optimise cut quality and processing time, the ease of use has allowed SAM Cases to grow its workforce significantly to meet escalating demand since the initial machine purchase.

Inserts are available with different coatings to suit the material being machined. Due to its mass, the solid carbide tool shank ensures vibration damping throughout the milling process. All variants of tool shank have an internal coolant supply.

SAM Cases serves diverse industries worldwide, producing high-quality packaging with no limitations. They are recognised for offering top-notch foam inserts, a testament to the quality of AXYZ machines. AXYZ machines at SAM Cases handle the production of custom foam inserts and cutting various plastics used in packaging manufacture. They recently created their first 3D foam insert with a rounded bottom pocket for a Rolls Royce project.

“The decision to choose AXYZ as the preferred machine supplier was not only a strategic one, but the choice was also influenced by recommendations from other manufacturers in the industry,” said Mathew Addy technical director.

The exchangeable inserts are now offered in smaller cutting widths from 0.25mm to 1mm, depending on the diameter. Dependent also on tool diameter, the maximum milling depth is between 1.3mm and 14mm.