Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

The Diatool Top Speed Disc features a solid reamer body with multiple connections to produce tolerance stack up.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

I like it when he pee’s his depends. Likely will be commie kalifornia’s next Senator. I have no trust in the brain stem only kalli voter block.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda:  Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

I took Darian Ballard’s YT advice and bought a drill press for drilling all the initial holes with the Hole Template. I scored a Harbor Freight drill press for only $55. I can assure you that it is a worthwhile investment because using a hand-drill to drill all the 3/8″ holes plus the other holes was a real PITA. I ain’t no spring chicken no more and my arms were dead-tired from all that drilling. I’d rather save my strength for stirring a paddle during a crawfish boil or shrimp boil.

For an additional $60, one can add the Ultimate Jig Tooling Package. It “includes all bits required to finish your AR-15 or AR-10 lower. These are the same bits we use in our commercial CNC machines at the Juggernaut Tactical factory.” That includes:

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

These data come from the annual World Machine Tool Survey conducted by Gardner Business Media (publisher of Modern Machine Shop). Each year the Survey ranks the world’s top countries in machine tool production, consumption, imports and exports. For the ranking, the Gardner Business Intelligence team takes reported or estimated machine tool economic data and adjusts for exchange rates and inflation which enables year-to-year comparisons in real dollars.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

In the late 1800s, a new technology — Swiss-type machines — emerged to serve Switzerland’s growing watchmaking industry. Today, Swiss-machined parts are ubiquitous, and there’s a good reason for that: No other machining technology can produce tiny, complex components more efficiently or at higher quality.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

But does is have the ability with a .30 caliber clip to disperse with 30 bullets within half a second? Otherwise I don’t want one.

LESSONS LEARNED: 1) do NOT use the Harbor Freight Endmills. The cutting surface is too long. They chewed up the sides of my jig’s Router Pocket Template/ Main Pocket Template. Had to order a replacement for $35 + $10 shipping. 2) as a result of the HF mills chewing up the sides of the template, the template allowed the Amazon endmill I also bought to remove too much material to the point it pierced the wall of the lower(!) 3) buy the endmills suggested by Juggernaut but do not buy Juggernauts tool pack. Instead you can source the endmills here: https://www.americangunsmithtooling.com/products/2-pack-5-16-3-flute-1-2-loc-1-4-shank-3-75-oal-zrn-coated-carbide-end-mill Got two pack for $70 something. 4) do NOT buy the Amazon endmill for $20. It’s only 1/4″ wide diameter cutting surface so it a) increases amount of time you are milling each pass and b) is too fragile and easily shattered 5) whilst using the Makita router, I recco you increase the depth of your cutting pass by only half-a-notch per pass. TAKE YOUR TIME. That’s what beer is for. 6) use a shopvac definitely. What I did was for $25 bought the Home Depot Bucket Head shop vac that fits on a standard 5 gl bucket. They also sell a mini-attachment kit for only $15 that fits onto the buckethead’s 1-1/4″ hose. The mini attachments allow you to get into the small, tight crevices of the lower and suck all of that crap out. 7) use real cutting fluid. I tried to get away with crappy WD40 but it’s too thin.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

I managed to get a deal yesterday from 3CR Tactical on two black anodized 80 lowers for only $81, free shipping and IN STOCK. I found it by going online to https://Gun.Deals and doing a search on “80 lower”

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

The MB45 series is designed to deliver the low cutting force benefits of positive inserts and the fracture resistance of negative inserts.

issues last year, machine tool production fell some 10% and consumption some 9% across the top 50 industrialized countries in 2022. Specifically, overall machine tool consumption decreased from $87.3 billion in 2021 to $79.5 billion in 2022 while production decreased from $92.1 billion in 2021 to $82.6 billion in 2022. Though the drop was significant, 2022 nonetheless was a solid year for the machine tool industry. According to AMT – The Association for Manufacturing Technology, 2022 was the third-best year on record for new orders for machine tools in the U.S.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

Up to 25 or more. A set inclusive of everything from zero to positive infinity. It might break the first time, or it may last forever.

One of the more striking observations about the 2022 World Machine Tool Survey is how consistent the production and consumption numbers were globally. Typically, there are more changes among the rankings due to varying conditions in regional manufacturing economies around the world. However, last year virtually all industrialized nations faced very similar challenges. There were the lingering effects of the Covid-19 pandemic which continued to impact supply chains everywhere. While supplier deliveries did improve over the course of the year, key shortages continued to hamper production, particularly in electronic components.

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Of the top 10 machine-tool-producing countries, only India and Brazil posted year-over-year gains at relatively modest increases in real dollars (adjusted for currency exchange rates and inflation) over their 2021 levels. Expanding to the top 20 machine-tool-producing countries, Russia also reported modest gains. Of the top 10 machine tool producing countries, the U.S. saw the largest drop at about 24%.

I have this jig. I’m going to try it out on an AR15 lower tomorrow. The YouTube video comments are hilarious but they also help you avoid pitfalls. For sure, go on Scamazon and order a 1/4″ endmill that is 4″ length OAL. They recco a 3/4″ cut but 1/2″ is okay; you can get this for $20. The other drill bits and drill collar stops you can get at Ace, Harbor Freight, bLowes or Home Despot

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Every ‘ghost gun’ you build, Kevin de León bursts a capillary in his (Abby normal) brain, and *two* angels get their wings…

There’s another YT video by Darian Ballard that tears this jig kit a new orifice. Seems his main gripes are the crappy instructions and some misalignment issues with the side holes. He says use a drill press.

Hopefully Juggernaut is or will be offering the ability to replace only the drill guides and bushings, which are the wear parts, as needed, while allowing the owner to retain the main body and other components. That would up the value and make the investment more appealing, especially over the long term.

Though Juggernaut Tactical used to make one of the worst products I’ve ever reviewed, I still had a high opinion of the rest of their line. In what appears to be no exception to that, their new Ultimate AR Jig looks awesome. It’s a drill jig kit designed to help you turn an 80% AR-15 or AR-10 lower receiver into a 100% lower receiver . . .

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Image

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Rob Guiao, Chris Hall and Bassanio Peters will demonstrate relatable situations to equip you with data to improve predictability, future-proof operations and maximize ROI. Agenda:  Explore the importance of data in decision-making, especially for facility upgrades or new projects Learn how comprehensive solutions for manufacturing and construction projects can improve predictability and ROI See real demonstrations of machine integrations, facility layouts and automations to ensure proper throughput and integration

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

As expected, world machine tool consumption followed a very similar pattern. There were bright spots, however, with three of the top 10 consumers posting gains: Italy grew its machine tool consumption by 11.7%, India by 30.3%, and Mexico by 11.5%.

For countries that do not report total imports and exports, data from the International Trade Centre (ITC) are used. ITC data are also used to report imports and exports at the machine tool category level for all countries. Estimates are calculated for production when data are not provided. Imports and exports at the machine tool category level typically sum to numbers less than or equal to the corresponding totals reported. Differences are driven by reporting the top 5 rather than all 8 machine tool categories. In rare instances, imports and exports at the machine tool category level sum to numbers higher than the corresponding totals reported, likely a function of the machine tool category level data including parts and components that are not included in totals. It can also be an artifact of using different data sources.

The lack of skilled labor is also a broad-based issue and, as readers of Modern Machine Shop know all too well, particularly acute in the United States. That is creating demand for more sophisticated machine tools and automation to reduce the labor required to manufacture goods. While this class of equipment does represent a growing portion of the mix of manufacturing technologies, it is more expensive and takes more time to build. Though many of world’s major machine tool builders did see a modest downturn in 2022, average backlogs remain relatively high.

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

This is the 55th edition of an independent, annual survey that collects statistics from machine tool consuming and producing countries and compares them in real U.S. dollars. It is conducted by Gardner Intelligence, the research department of Gardner Business Media Inc. (Cincinnati, Ohio). Criteria for inclusion in the report are: 1) a country has imported at least $100 million of machine tools at least one year since 2001; and 2) country data are provided or reasonable estimates can be calculated. Data are reported for 52 countries in the 2022 report. Total import, export, and production data are provided by, or estimated for, each country. Consumption is calculated by adding imports and production, then subtracting exports. The data typically are reported in local currencies, then converted to U.S. dollars. Historic data are adjusted for inflation using the U.S. Bureau of Labor Statistics’ Producer Price Index for capital equipment. This adjustment promotes more accurate comparisons over time.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

The answer really depends on your equipment and your ability to align the fixture to said drill press. The runout of the drill press and chuck will eventually cause the drill bit to cut through the anodized layers in the holes. Once that layer is gone, any misalignment will cause the top and bottom anodized layers, and the now raw aluminum in the holes, to wear faster. This can be mitigated by using a mill/drill or a milling machine, but you wouldn’t need the fixture if you had one of those machines. There’s another company that makes a jig designed to use a trim router. It is much faster, but there is still plenty of opportunity for an unskilled user to destroy that as well.

https://3crtactical.com/product/anderson-manufacturing-ar-15-80-lower-receiver-open-trigger-black-anodized/

Consistency is key for beryllium manufacturing, so the data visibility granted by Harmoni has swiftly become a vital, profitable tool in the shop’s arsenal.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

The drill bits will gradually wear the metal of the jig causing the holes to enlarge. Eventually, you’ll end up with lowers that are out of spec.

Image

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

• 17-4 Stainless Steel Drill Bushings • Patented alignment tool with light • Depth gage for quickly setting tool length • CNC-machined from solid aerospace billet aluminum • Laser-etched with Right/Left markings and drill hole sizes for convenience • Individually replaceable plates • Type III hard coat anodized • If instructions are properly followed, the jig kit can be used to finish up to 25 lowers, or more

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes.  All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

China was also the world's number one consumer of machine tools at $27.4 billion. The United States came in second by a very large margin at $10.1 billion. They were followed by Italy ($5.7 B), Germany ($5.5 B), Japan ($4.0 B)South Korea (3.1 B), India ($2.8 B), Russia ($2.1 B), Mexico (2.0 B) and Taiwan ($1.8 B). China also remained the world’s top machine tool importer, followed by the US, Germany, Mexico and Italy.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

[UPDATE] Well…..thankfully I’d bought an 80 lower real cheap as a blem so I could practice and learn on it. Boy, did I ever learn.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda:  An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

I just got a universal AR-10 JIG, I CAN’T MAKE IT FIT MY AR10 GEN 1 DPMS, The small side plates stick out way to far, the front top bolt hole won’t work it hits The bolt hits the receiver, I believe they sent me a piece of crap.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Some of the comments on an AR15 site’s DIY Build forum says the $280 5D Tactical Universal AR15/AR10 is better than the $180 Juggernaut Tactical jig.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

It looks like a really precise and solid way to finish out an 80% lower. But it’s a $180 wear-and-tear item that’s expected to last only through the creation of maybe 25 lowers, so that’s something to keep in mind.

Inflation was another factor affecting the world manufacturing industry. According to the IMF, the global inflation rate was 8.8% in 2022, the highest level since 1982. This, in combination with the war in Ukraine, drove energy prices to the highest levels in years. Oil prices rose to $139 per barrel in March, the highest in more than a decade, and natural gas prices in Europe rose to a record high in December. All of these factors contributed to increasing delivery times and prices for machine tools, regardless of country.

There was little change in the order of the world’s top 10 machine tool producers and consumers from 2021. Leading the list of producers was China at $27.1 billion. According to a report issued by ISO in 2021, a little over three-quarters of Chinese production then was in CNC machines. Second place in 2022 machine tool production was a near tie between Japan ($10.5 B) and Germany ($10.3 B). They were followed by Italy ($6.9 B), the United States ($5.9 B), South Korea ($4.5 B), Taiwan ($3.9 B), Switzerland ($2.6 B), India ($1.4B) and Brazil (1.0 B). The world’s top exporters, in order, were Germany, Japan, China, Italy and Taiwan.

D’oh! I forgot to mention that my only remaining 80 Lower that I still had was a nice red-anodized lower from Thunder Tactical as well as a DPMS-pattern AR10 80 Lower that “I’m saving for later”. I sure as hell didn’t want my next attempt to be with either one, especially since Thunder Tactical is out of stock on colored anodized lowers right now.

Image

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

• 1 ea. 0.375″ Cobalt Drill • 1 ea. 0.3125″ Cobalt Drill • 1 ea. 0.156″ Cobalt Drill • 1 ea. 5/16″ Carbide Endmill

I get confused with statements like this. Is it up to 25 (i.e., no more than) or is it more than? How many more than? I would think a jig can be used as many time as you want with no practical limit. If that’s the case, why imply there’s a limit?

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

While global machine tool activity slid back to 2020 levels last year, overall production and consumption were still at historically healthy levels.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.