How You Can Easily Fasten Anything to Concrete - carbide insert u drill

 2024-06-17 18:03:05

Women in Manufacturing is excited to announce that the 2024 SUMMIT will be a hybrid event — both an in-person and virtual experience. Both program offerings will enable you to grow through education and connections that are insightful, meaningful and actionable. Join Women in Manufacturing Oct. 6-9, 2024, in Boston or digitally for an event filled with plant tours at leading manufacturing facilities, professional development sessions, roundtable discussions on important topics, and inspiring keynotes. All while engaging and interacting with peers through social and networking events! __PRESENT __PRESENT

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

At the seminar, representatives from multiple companies discussed strategies for making orthopedic devices accurately and efficiently.

Fryer Machine Systems Inc. presents its TC Series of CNC machining centers for high-performance cutting, accuracy, reliability and ease of use.

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

The way a G-code program is formatted directly affects the productivity of the CNC people who use them. Design CNC programs that make CNC setup people and operators’ jobs easier.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Horn USA’s new booth concept is designed to enable attendees to (literally) get a better feel for its various tooling offerings.

Top Cut 4 periphery and center inserts each feature proprietary cutting profiles for excellent centering capability and workpiece penetration. The inner and outer (center and periphery) inserts are clearly differentiated for no mixups, and are available in grades for high-speed applications, high toughness demands, and high metal-removal rates in general. Specific geometries are available with such features as reinforced cutting edges and a steep chipbreaker for steel, cast iron, and short-chipping materials, or an optimized chip groove for stainless steel, long-chipping steels, and where low power consumption is required.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

The right tool path enabled milling the entire part with a single end mill in three setups and 37 minutes on a 3-axis mill. Photo Credit: Jeannie Skirpan, NTL Industries Inc.

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

NTL Industries Inc. serves a wide range of industries but is pushing its product development into the motorsport industry. With each new job, the shop is quick to equip itself with machines and tooling that keep it ahead of the competition.Photo Credit: Jeannie Skirpan, NTL Industries Inc.

The plastic part was a good candidate for Optirough in part because it has features and faces at different heights, McArthur says. Such geometry facilitates aggressive roughing between the features using as much of the tool flute as possible. For this job, McArthur was able to maintain a 1.125" depth of cut with a 10% step over. Reducing passes is a common way that NTL Industries seeks to make their processes more efficient, “How can I create this part with the smallest number of passes to get the shape I need?” McArthur asks.

“Process stability is a significant challenge and the driver behind Top Cut 4 and its development,” says WIDIA Product Manager Vivian Pavlov. “What process stability simply means is the ability to quickly select and successfully apply a tool even in an unfamiliar or unstable condition. Users need one drill that can be applied in a variety of drilling operations and workpiece materials. Top Cut 4 addresses this challenge with cutting performance at higher speeds, which makes it the proven choice in lowest cost per edge.”

Did you know that the show was postponed for WWII? Or that McCormick Place was expanded in the ’70s just to accommodate IMTS? A fascinating look at the show’s history from 1927 to today.

FABTECH 2024 will be held October 15-17, 2024, in Orlando, Florida, at the Orange County Convention Center. FABTECH provides a convenient ‘one-stop shop’ venue where you can meet with world-class suppliers, discover innovative solutions, and find the tools to improve productivity and increase profits. There is no better opportunity to network, share knowledge and explore the latest technology, all here in one place. Future U.S. Show Dates and Locations 2025 – September 8-11 at McCormick Place in Chicago, IL 2026 – October 21-23 at Las Vegas Convention Center in Las Vegas, NV 2027 – September 13-16 at McCormick Place in Chicago, IL

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

Wingman is powered by a secure AI model developed to extract critical information from quote packages so that estimators can work faster, automate administrative aspects of setting up quotes and minimize the risk of missing important details.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

Zoller’s open house in Ann Arbor, Michigan, provided attendees with a glimpse of the connectivity and efficiency the company’s products offer to users.

When cutting any kind of plastic, a brand-new tool is best. This ensures that the material will not absorb any additional friction as result of a dull cutting edge.

Are AMRs the next big trend in job shop automation? System 3R’s IMTS booth will emphasize both its specialty EDM tooling and its automation products, including an autonomous moving robot.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

1. Process of locating the center of a workpiece to be mounted on centers. 2. Process of mounting the workpiece concentric to the machine spindle. See centers.

The Walter Turn toolholder features rake-face cooling to help break and control chips, and double flank-face cooling directly at the cutting edge to extend tool life.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

OptiRough is well suited for tall parts with significant horizontal steps. Deep, optimized cuts with a consistent chip load save machining time and reduce tool wear. Solid verification of the process not only lets the user check the results, but provides a solid model reference for the finish tool paths to work from. Photo Credit: Mastercam

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

McArthur used a 0.25", 3-flute carbide end mill with a 0.030" corner radius for all operations on this part, from roughing to finishing. The rounded end of the bit enabled chamfering operations without changing the tool. A final cycle time of 37 minutes made this a profitable part for the shop.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

McArthur also cites Mastercam’s Optirough tool paths as critical to making this plastic part a profitable part. This strategy improved cutting efficiency by engaging a larger portion of the end mill’s length, thereby avoiding concentrating wear at the tool tip.

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

McArthur’s “faster” motto mitigates the thermal issues that often plague plastic operations. This is because plastic — in this case, ultra high molecular weight (UHMW) polyethylene — often has significant problems during milling operations. The melting point is around 260°F, and thermal expansion happens rapidly. If the feed rate were too slow, the material could build up around the cutting edge and start to melt back together. These blobs and hanging bits of melted plastic interfere with the cut and lead to even greater heat buildup, compounding the problem. Running without coolant also promotes faster chip evacuation with the plastic material.

From quadruped robot dogs, to an in-booth putting green where you can test out a new golf putter, to a 3D-printed car and more, attendees enjoyed cutting-edge technology and innovations all week long. Take a look to see what (or who!) you might have missed this week!

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Ceratizit USA announces it has appointed Carlos Garza as its business development leader for the oil and gas industry sector.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Attend TASC, The Automated Shop Conference, in Novi, Mich on Oct. 11, 2023 for a comprehensive look into how to use automation to transform your machine shop.

Effective team collaboration is a critical component of success in today’s manufacturing world. With cloud-based technologies that make it easy for team members to brainstorm and problem solve remotely from various locations, design-to-manufacturing processes can become faster and more efficient. This webinar will demonstrate how fully integrated CAM software can be utilized with 3DExperience SolidWorks in a seamless work environment to accelerate product development. Agenda: See how HCL CAMWorks can be used as an add-in for all SolidWorks applications working with the cloud-based 3DExperience platform Learn how fully integrated CAD/CAM saves significant amounts of time during the design to manufacturing process Gain a new understanding of how software can connect users worldwide to accelerate product development Watch a demonstration of team collaboration using platform tools in the CAD/CAM software environment

Refined machines at EROWA are handling heavier loads, while its precision workholding enhances stability and rigidity.

Expanded capabilities and improved performance combine for outstanding results in the new Top Cut 4 indexable holemaking platform from WIDIA. A true multi-problem-solver in one platform, Top Cut 4 is targeted to end users that need one drill that can be applied in a variety of drilling applications and different workpiece materials. Top Cut 4’s breadth of application capabilities include through- and cross-holes, inclined entry and exit opportunity, 45º corner, half-cylindrical, concave, and chain drilling. And four true cutting edges combined with WIDIA-grade technology results in notably higher speeds and feeds, higher metal-removal rates, and extended tool life, all of which means lower cost per edge.

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

Milling plastic can pose a variety of challenges, but keep a few principles in mind and quality parts will follow.

Manufacturers continue to feel the pressure to reduce costs, increase efficiencies and meet their sustainability strategies. As the industry evolves to keep pace with these priorities, there are opportunities within metalworking processes to use less resources with advanced lubricants and technical expertise. Agenda: An overview of metalworking lubrication Evolutions in metalworking lubrication Experience on the shop floor Key takeaways

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

After a year in the garage shop, the shop had the opportunity to upgrade to a larger space in Sterling Heights, Michigan. The move to the new facility was built on a culture of saying “yes” to as many RFQs as possible.

New tech center is serving as a cutting-edge showroom and a technological hub for advanced machining applications.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

In some cases, saying “yes” involves working with whatever material the customer specifies, even if it falls outside the norm. One recent example was a small plastic part for the automotive industry. The size and shape of the part didn’t immediately lend itself to a fast cycle time, but McArthur was confident that he could make it a profitable part.

Formnext Chicago is an industrial additive manufacturing expo taking place April 8-10, 2025 at McCormick Place in Chicago, Illinois. Formnext Chicago is the second in a series of Formnext events in the U.S. being produced by Mesago Messe Frankfurt, AMT – The Association For Manufacturing Technology, and Gardner Business Media (our publisher).

Nesting parts for fabrication, woodworking or soft goods production saves money by optimizing material usage and reducing waste. NestingWorks is a SolidWorks add-in that can be used independently for nesting or in combination with your integrated CAM software to create CNC programs for machining of the nested sheets of parts. It automatically flattens parts and includes several advanced options to save you time in CNC programming. Join this webinar to experience the benefits of integrated nesting software. Agenda: See how integrated nesting uses full associativity with SolidWorks and automatically nests parts, assemblies and folders of parts Learn how integrated nesting provides true shape nesting, part-in-part nesting, user-specified grain direction and layouts for parts with varied thickness Watch a demonstration to see how integrated nesting produces the maximum number of parts from a single piece of raw material in a matter of minutes

Grooves and spaces in the body of a tool that permit chip removal from, and cutting-fluid application to, the point of cut.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

Groove or other tool geometry that breaks chips into small fragments as they come off the workpiece. Designed to prevent chips from becoming so long that they are difficult to control, catch in turning parts and cause safety problems.

Join Mahr for an informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities. Discover the power of height gages: Learn how intuitive and sophisticated height gages can revolutionize your measurement processes, enabling quick and accurate results in inspection and production areas. Explore the practical functions and ease of use that make height gages an ideal solution for manufacturers seeking high-performance and reliable measuring technology. Examine sample applications and industries where height gages excel, such as qualifying first parts, inspecting incoming parts and measuring series of parts in industries like aerospace, automotive and medical. Unlock efficient contour measurement: An introduction to the latest contour measuring technologies that enable fast, simple and comprehensive contour measurement in the production environment. Discover how these innovative solutions ensure reliable measurements, saving time and increasing efficiency while measuring a wide range of workpieces. Learn how to streamline your contour measuring process with speed and simplicity, achieving fast and precise measurements with incredible versatility. Register now and discover how to unlock peak productivity with new innovations in precision measurement. Agenda: Insights into the latest precision measurement technologies and their applications Understanding of how to improve quality assurance processes and increase productivity Knowledge of how to select the right measurement solutions for your specific needs Tips on how to optimize your measurement processes for maximum efficiency

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

In this webinar, CloudNC Co-Founder Theo Saville reveals how U.S. machine shops are using cutting-edge AI today to accelerate their CNC machining, helping them become more efficient and save over 1,000 production hours per year. Theo will demonstrate CAM Assist, an AI solution that automates CAM programming within existing CAD/CAM platforms — and even provides working physics-based cutting parameters for your existing toolsets. Attendees will learn how the technology has developed, its current capabilities and applications, and how it is expected to progress in the near future. Agenda: How U.S. machine shops are using AI tools to automate their CAM programming and increase their productivity and efficiency How AI tools can help fill the CAM programming skills crisis What tasks AI can be successfully applied to today and what the future holds How AI can fit into machinists' workflows today without specialist training Advanced applications, such as setting cutting parameters and soft jaw fixtures with AI

Misapplication of these important CNC features will result in wasted time, wasted or duplicated effort and/or wasted material.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

In addition, Top Cut 4 is featuring high-stability shanks in lengths of 2XD, 3XD, 4XD, and 5XD, in both metric and inch configurations. Diameter ranges from 12 to 68 mm (0.473 to 2.5 inches). Eight insert sizes cover the complete diameter range. The cutting edge profile of the central and periphery inserts works together, leading to high stabilization of the drill, preventing tool drifting even on irregular surfaces.

The choice between buying a new machine or refurbishing the current one will become clear after a thorough assessment of the machine.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

Aerospace machining is a demanding and competitive sector of manufacturing, but this shop demonstrates five ways to find aerospace success.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

Succeeding in aerospace manufacturing requires high-performing processes paired with high-performance machine tools. IMTS can help you find both.

Sunnen Products Co. is celebrating its 100th anniversary, highlighting the history of its line of honing and precision solutions.

In this webinar, industry-leading experts will demonstrate how additive manufacturing can revolutionize your operations and answer the question: Can you afford not to? From rapid prototyping to robust fixturing and specialized custom tooling, it’ll showcase the diverse applications that can drive your business forward in a time where cost and time saving can be crucial. Discover how to reduce costs, accelerate production cycles and achieve unparalleled design freedom through the strategic integration of 3D printing technology. Phillip’s panel of seasoned professionals will share real-world examples and practical insights to help you understand the potential of additive manufacturing. Learn how to overcome production challenges, improve product quality and gain a competitive advantage. It will explore the cost-benefit analysis of 3D printing — including material and labor savings — as well as the potential for increased revenue. Join this webinar to discover why additive manufacturing is no longer a luxury, but a necessity for success. Agenda: Prototyping example: quick-change prototype Custom tooling real-world example: press brake, tube bending die CMM fixturing and workholding example: CMM fixture and soft jaw

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Plastic machining requires thinking differently than machining other materials, but McArthur has a simple approach: “I treat it like aluminum, but faster.” Asked for more specifics, he cites the following principles as key to plastic milling success:

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

With a business model sketched out on a napkin at the start of 2017, Greg and Shelly McArthur dedicated their home garage to a new business venture: a CNC machine shop. NTL Industries Inc. would be Greg’s opportunity to take everything he had learned in his 20 years of CNC machining experience and make a go at running his own business from the ground up.

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

Tool-holder-spindle-machine combinations each have a unique dynamic response in the same way that each person has a unique fingerprint, which can be revealed using modal testing.

When revising part designs, investigate the 3D CAD, the 2D drawing and the part’s functional requirements to determine which details should be tightened up.

Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

User-friendly inspection software for CNC machining centers is shown monitoring measurements between and after machining while performing SPC based on recorded measurement values.

In the late 1800s, a new technology — Swiss-type machines — emerged to serve Switzerland’s growing watchmaking industry. Today, Swiss-machined parts are ubiquitous, and there’s a good reason for that: No other machining technology can produce tiny, complex components more efficiently or at higher quality.

The new Top Cut 4 indexable drilling platform from WIDIA is targeted to end users that machine a broad assortment of products and need one drill for a variety of drilling applications and workpiece materials.

Mitsui Seiki USA Inc. appoints Joseph Farkas as its director of sales West and Terry Ritterbush as its director of sales East.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

Incremental mode can be more advantageous when programming sculptured surfaces or for certain hole-machining canned cycle applications.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

ANCA CNC Machines is celebrating its 50th anniversary as a global producer of CNC tool and cutter grinders.

Fluid that reduces temperature buildup at the tool/workpiece interface during machining. Normally takes the form of a liquid such as soluble or chemical mixtures (semisynthetic, synthetic) but can be pressurized air or other gas. Because of water’s ability to absorb great quantities of heat, it is widely used as a coolant and vehicle for various cutting compounds, with the water-to-compound ratio varying with the machining task. See cutting fluid; semisynthetic cutting fluid; soluble-oil cutting fluid; synthetic cutting fluid.

SSP’s commitment to adopting the latest machining technology benefits not only the business, but its employees as well.

Weldon Solutions is demonstrating three grinders at IMTS 2024. Though they differ in size and use case, all feature the company’s hallmark customizations.

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

Thoughtful considerations will set you on a shortened path to the most optimized solution once cutter meets metal.

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

Robust cutter bodies are marked by deep helix angled flutes for efficient chip evacuation even at 5XD length. Large coolant holes mean efficient coolant delivery and extended insert life.

How You Can Easily Fasten Anything to Concrete - carbide insert u drill

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