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Adler, D.P., Hii, W.S., Michalek, D.J., Sutherland, J.W.: Examining the role of cutting fluids in machining and efforts to address associated environmental/health concerns. Mach. Sci. Technol. 10(1), 23–58 (2006)
Ojolo, S.J., Adjaottor, A.A., Olatunji, R.S.: Experimental prediction and optimization of material removal rate during hard turning of austenitic 304l stainless steel. J. Sci. Technol. (Ghana) 36(2), 34–49 (2016)
Okonkwo, U.C., Nwoke, O.N., Okokpujie, I.P.: Comparative analysis of chatter vibration frequency in CNC turning of AISI 4340 alloy steel with different boundary conditions. J. Coven. Eng. Technol. (CJET) 1(1), 13–30 (2018)
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Phuoc, T.X., Massoudi, M., Chen, R.H.: Viscosity and thermal conductivity of nanofluids containing multi-walled carbon nanotubes stabilized by chitosan. Int. J. Therm. Sci. 50(1), 12–18 (2011)
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Gjeldum, N., Bilic, B., Veza, I.: Investigation and modelling of process parameters and workpiece dimensions influence on material removal rate in CWEDT process. Int. J. Comput. Integr. Manuf. 28(7), 715–728 (2015)
Okokpujie, I.P., Tartibu, L.K.: Performance investigation of the effects of nano-additive-lubricants with cutting parameters on material removal rate of AL8112 alloy for advanced manufacturing application. Sustainability 13(15), 8406 (2021)
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Onoroh, F., Ogbonnaya, M., Echeta, C.B.: Experimental investigation of cutting parameters on a turning tool flank wear (Industrial and production engineering). Coven. J. Eng. Technol. (Special Edition) (2018)
Nwoke, O.N., Okonkwo, U.C., Okafor, C.E., Okokpujie, I.P.: Evaluation of chatter vibration frequency in CNC turning of 4340 alloy steel material. Int. J. Sci. Eng. Res. 8(2), 487–495 (2017)
Department of Mechanical and Industrial Engineering Technology, University of Johannesburg Doornfontein Campus, Johannesburg, South Africa
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Prajina, N.V.: Multi response optimization of CNC end milling using response surface methodology and desirability function. Int. J. Eng. Res. Technol. 6(6), 739–746 (2013)
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Reddy, B.S., Kumar, J.S., Reddy, K.V.K.: Optimization of surface roughness in CNC end milling using response surface methodology and genetic algorithm. Int. J. Eng. Sci. Technol. 3(8), 102–109 (2011)
Sani, A.S.A., Abd Rahim, E., Sharif, S., Sasahara, H.: Machining performance of vegetable oil with phosphonium-and ammonium-based ionic liquids via MQL technique. J. Clean. Prod. 209, 947–964 (2019)
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Okokpujie, I.P., Ohunakin, O.S., Bolu, C.A.: Multi-objective optimization of machining factors on surface roughness, material removal rate and cutting force on end-milling using MWCNTs nano-lubricant. Progr. Addit. Manuf. 6(1), 155–178 (2021)
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Davoudinejad, A., Li, D., Zhang, Y., Tosello, G.: Optimization of corner micro end milling by finite element modelling for machining thin features. Procedia CIRP 82, 362–367 (2019)
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Karmiris-Obratański, P., Papazoglou, E.L., Leszczyńska-Madej, B., Karkalos, N.E., Markopoulos, A.P.: An optimalization study on the surface texture and machining parameters of 60CrMoV18-5 steel by EDM. Materials 15(10), 3559 (2022). https://doi.org/10.3390/ma15103559
Hadad, M., Ramezani, M.: Modeling and analysis of a novel approach in machining and structuring of flat surfaces using face milling process. Int. J. Mach. Tools Manuf 105, 32–44 (2016)
Saini, V., Bijwe, J.: Polyaniline nanoparticles: a novel additive for augmenting thermal conductivity and tribo-properties of mineral oil and commercial engine oil. Lubricants 10(11), 300 (2022)
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Okokpujie, I.P., Okonkwo, U.C.: Effects of cutting parameters on surface roughness during end milling of aluminium under minimum quantity lubrication (MQL). Int. J. Sci. Res. 4(5), 2937–2943 (2013)
2021921 — A lathe machine is a machine that spins the workpiece while a fixed single-bladed cutting tool shapes it by removing the unwanted material.
Numerical analysis is a significant aspect of the manufacturing process. This process is used to study the performance of lubricants and cutting parameters during machining operations. Material removal rate (MRR) is an important factor to consider to enhance the machining and production processes of manufacturing components. Using an artificial neural network (ANN) and a quadratic rotatable central composite design (QRCCD), this study focuses on the numerical analysis of the copra oil-based TiO2 nano-lubricant performance with the machining parameters on the material removal rate during the end-milling machining operation. This study considered five machining parameters that are the control factors, such as spindle speed, feed rate, length-of-cut, cutting depth, and helix angle, on the response known as MRR under end-milling of AA8112 alloy. The measured experimental result from the end-milling machining operation is used to develop a model for the MRR to predict the performance of the nano-lubricant with the machining parameters. The ANN model developed could predict the surface roughness with 99.85% accuracy and the MRR with 98.7%. The results also show that increasing the spindle speed reduced surface roughness, which increased the material removal rate slightly during the machining process.
Joshua, O.S., David, M.O., Sikiru, I.O.: Experimental investigation of cutting parameters on surface roughness prediction during end milling of aluminium 6061 under MQL (Minimum Quantity Lubrication). J. Mech. Eng. Autom. 5(1), 1–13 (2015)
Masmiati, N., Sarhan, A.A., Hassan, M.A.N., Hamdi, M.: Optimization of cutting conditions for minimum residual stress, cutting force and surface roughness in end milling of S50C medium carbon steel. Measurement 86, 253–265 (2016)
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Department of Mechanical and Industrial Engineering Technology, University of Johannesburg Doornfontein Campus, Johannesburg, South Africa
Asfaram, A., Ghaedi, M., Azqhandi, M.A., Goudarzi, A., Dastkhoon, M.J.R.A.: Statistical experimental design, least squares-support vector machine (LS-SVM) and artificial neural network (ANN) methods for modeling the facilitated adsorption of methylene blue dye. RSC Adv. 6(46), 40502–40516 (2016)
Perumal, A., Kailasanathan, C., Stalin, B., Suresh Kumar, S., Rajkumar, P.R., Gangadharan, T., Venkatesan, G., Nagaprasad, N., Dhinakaran, V., Krishnaraj, R.: Multiresponse optimization of wire electrical discharge machining parameters for Ti-6Al-2Sn-4Zr-2Mo (α-β) alloy using Taguchi-grey relational approach. Adv. Mater. Sci. Eng. 2022, 1–13 (2022). https://doi.org/10.1155/2022/6905239
Ogundimu, O., Lawal, S.A., Okokpujie, I.P.: Experimental study and analysis of variance of material removal rate in high speed turning of AISI 304L alloy steel. IOP Conf. Ser.: Mater. Sci. Eng. 413(1), 012030 (2018)
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Basar, G., Kirli Akin, H., Kahraman, F., Fedai, Y.: Modeling and optimization of face milling process parameters for AISI 4140 steel. Tehnički Glasnik 12(1), 5–10 (2018)
Pervaiz, S., Kannan, S., Kishawy, H.A.: An extensive review of the water consumption and cutting fluid based sustainability concerns in the metal cutting sector. J. Clean. Prod. 197, 134–153 (2018)
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Asiltürk, I., Çunkaş, M.: Modeling and prediction of surface roughness in turning operations using artificial neural network and multiple regression method. Expert Syst. Appl. 38(5), 5826–5832 (2011)
Yan, P., Rong, Y., Wang, G.: The effect of cutting fluids applied in metal cutting process. Proc. Inst. Mech. Eng. Part B: J. Eng. Manuf. 230(1), 19–37 (2016)
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Okokpujie, I.P., Tartibu, L.K. (2023). Material Removal Rate Optimization Under ANN and QRCCD. In: Modern Optimization Techniques for Advanced Machining. Studies in Systems, Decision and Control, vol 485. Springer, Cham. https://doi.org/10.1007/978-3-031-35455-7_11
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