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Boringoperation

I wanted to make a hole that would allow a nice slip fit of a 3/32" (0.09375") steel rod. Though it was actually slightly undersized by up to 5 tenths. I used a #43 drill bit (0.0890") to start, and followed up with a 0.0938 reamer. I performed the task on the lathe to make sure everything was square, and the entire process went smoothly.

Reaming operationsteps

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Reaming operationPDF

But after I attempted a test fit, the steel rod would not slide in. And it's not like it was close, there was no way the steel rod was going to fit. In fact, it felt like it was almost too large to even be an interference fit.

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Reaming operationexample

As I understand it, you can use reaming to create a hole with tight tolerance and a smooth wall. If you want to ream a hole with X diameter, you first drill a slightly undersized hole (~98% of the final diameter), and then finish with a reamer of the actual diameter.

Reaming operationon lathe machine

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51950 EXO burr external deburrer and chamfering tool is indispensable in repairing damaged threads. With this deburring tool, you can quickly repair damaged ...

I will post all with lots of photos as I go. Note: Pulling head apart was nothing. It was very easy to drop out the spindle and re-assemble in less than a half ...

Carbide inserts are vital tools in modern machining, providing the precision and durability required in cutting operations across various industries.

Oct 16, 2008 — The formula for determining metal removal rates remains the same. Multiply the depth of cut by the width of cut and the feed rate to find cubic inches per ...