ER Collet Chucks - er collet
I experimented with carving out a hemisphere, mostly on the belt sander, and drilled an undersized hole, chamfered the edges of it, and tried it out. Though not a captive joint, it worked well enough.
More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes
With the wire clip extending beyond the ball and socket, it helps to stabilize the joint. If the spring was hooked directly to the link, the socket would have a tendency to slide off the side of the ball.
The best drill bit size for a 5/16” bolt is a 17/64” drill bit. It’s vital to ensure you use the correct drill bit size for the best results.
Contrast that with drilling hardened steel for more industrial jobs. You’ll need a different set of drill bits in that instance. This article focuses on our top drill bit picks for metal materials.
With both a black and gold oxide finish, these drill bits are highly durable and made of the finest materials. Their 135-degree tilt is excellent for accurate centering, reducing walking, and quick penetration. They are precision-ground for accuracy and performance in high-intensity settings, and all their materials meet National Aerospace Standards.
Yes, absolutely. They are designed expressly for these materials, which run the gamut from various metals to wood, ceramic, plastic, and more.
Then testing it out, subjectively judging the vibrations by looking at the waves in a small container of water. When I put a small spring clamp on the damper to give it some friction, it made no noticeable difference to the waves in the container. Under some circumstances, it even made it worse!
Bolting the weight to the bottom of the motor mount. The weight helped, but again, it only made a relatively small difference.
Viking Drill and Tool 23560 135 Degree Split Point Black/Gold Oxide Hi Molybdenum Steel Super Premium Screw Machine Length Drill, 60 Piece Set
The way I have the motor mounted on my old table saw, if I crank the blade most of the way down, the motor mount "bottoms out" so the motor is no longer hanging off the belt. I noticed that in this state, there is a lot less vibration. I thought it was because, with the motor mount bottomed out, the motor can't move up and down with the belt anymore. This gave me the idea of mounting a shock absorber between the motor and its mount to prevent it from shaking up and down. So I bought some bicycle shock absorbers online, not for the spring, but for the shock absorber part. But once I removed the spring , I realized the "shock absorber" part had nothing in it! I had seen some very old cars with friction shock absorbers, so I had the idea of making a sort of friction dampener instead. But to get more room for that, I figured I'd make it go from the motor mount down to the bottom of the stand. To accommodate depth and tilt adjustments, I needed a ball and socket joint for each end. I experimented with carving out a hemisphere, mostly on the belt sander, and drilled an undersized hole, chamfered the edges of it, and tried it out. Though not a captive joint, it worked well enough. I needed another ball and socket for the bottom. I cut the corners off a piece of wood, then shaped it by spinning it in a drill against a belt sander. This worked well enough without having to worry about how to chuck the piece up on the lathe. I drove the peg into a hole in a piece of hardwood This piece mounts to the legs of the table saw. I started out by attaching it with some C-clamps. My friction shock absorber consists of two C-shaped rails. I shaped these by cutting a slot in them with the router. A rectangular piece of wood slides between the two C-channels. A block of wood is glued into one end of one of the C-channels, and the other C-channel screws to that block of wood. I drilled some large holes into the ends of my friction damper and chamfered the edges to act as the socket part of the ball and socket joints. Testing how the damper telescopes. With the shallow (not captive) ball and socket joint, I need springs to press the joints together, so for one end, I drilled a hole near either side of the socket and made a wire "clip" to hook a spring onto. With the wire clip extending beyond the ball and socket, it helps to stabilize the joint. If the spring was hooked directly to the link, the socket would have a tendency to slide off the side of the ball. On the bottom end, I didn't have room for a clip like the top end, so I made a wire that goes over the socket part of the joint. Again, this wire discourages the socket from sliding off the ball. Then testing it out, subjectively judging the vibrations by looking at the waves in a small container of water. When I put a small spring clamp on the damper to give it some friction, it made no noticeable difference to the waves in the container. Under some circumstances, it even made it worse! I figured maybe the reason the vibrations went down when the motor mount bottomed out was because of reduced belt tension. I experimented with using a spring to help pull up the motor to reduce belt tension. This helped, but not hugely so. I experimented with how much belt tension I actually needed and realized that even without the spring, the belt would slip before the motor stalled under heavy load. So I really shouldn't be reducing belt tension. Turning the blade slowly and watching the motor, I could see it moving up and down by at least 1 mm (0.040"). This seemed a bit much. I tried a different V-belt, and this one produced only about 0.010" of movement. Running it with that V-belt, I got much less vibration. Comparing the two V-belts. You can see the one on the right has a bit of damage, so you would expect that to result in some vibration. Except, that's the one that causes less vibration. The one on the left causes much more vibration, with no visible signs of damage! I tried holding a weight against the motor, and that seemed to help a bit. So I decided to mount that to the bottom of the motor mount to help stabilize it and get some of the belt tension back. More weight should reduce vibrations, and the spring helps counter the extra belt tension the weight would add. Bolting the weight to the bottom of the motor mount. The weight helped, but again, it only made a relatively small difference. Though I previusly gave up up on the friction dampener, on a whim, I tried it again. And this time it worked really well. I guess it just didn't work on the kind of vibrations I got from the other V-belt. So I took the spring and the weight back off the saw. I made a spring clip to act as a clamp (as opposed to leaving a spring clamp on there) I then tested the full range of tilt and depth adjustments to make sure the friction damper would not impede the motion. Though, at 45°, the angle is not optimal, and I don't expect it to help much with the saw tilted like that. But overall, vibrations are much reduced. No more pieces of scrap wood wandering along the table saw while it's running. And I can balance a coin on any part of of the table while it's running. See also: More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes Back to my Woodworking website.
This drill bit set includes 1/8”, 5/32”, 3/16”, 1/4”, and 5/16” sizes. They are constructed from solid carbide with a spiral flute type. Their wide size range and the familiarity of the Cle-Line brand make this a solid choice for carbide-tipped drill bits.
A block of wood is glued into one end of one of the C-channels, and the other C-channel screws to that block of wood. I drilled some large holes into the ends of my friction damper and chamfered the edges to act as the socket part of the ball and socket joints. Testing how the damper telescopes. With the shallow (not captive) ball and socket joint, I need springs to press the joints together, so for one end, I drilled a hole near either side of the socket and made a wire "clip" to hook a spring onto. With the wire clip extending beyond the ball and socket, it helps to stabilize the joint. If the spring was hooked directly to the link, the socket would have a tendency to slide off the side of the ball. On the bottom end, I didn't have room for a clip like the top end, so I made a wire that goes over the socket part of the joint. Again, this wire discourages the socket from sliding off the ball. Then testing it out, subjectively judging the vibrations by looking at the waves in a small container of water. When I put a small spring clamp on the damper to give it some friction, it made no noticeable difference to the waves in the container. Under some circumstances, it even made it worse! I figured maybe the reason the vibrations went down when the motor mount bottomed out was because of reduced belt tension. I experimented with using a spring to help pull up the motor to reduce belt tension. This helped, but not hugely so. I experimented with how much belt tension I actually needed and realized that even without the spring, the belt would slip before the motor stalled under heavy load. So I really shouldn't be reducing belt tension. Turning the blade slowly and watching the motor, I could see it moving up and down by at least 1 mm (0.040"). This seemed a bit much. I tried a different V-belt, and this one produced only about 0.010" of movement. Running it with that V-belt, I got much less vibration. Comparing the two V-belts. You can see the one on the right has a bit of damage, so you would expect that to result in some vibration. Except, that's the one that causes less vibration. The one on the left causes much more vibration, with no visible signs of damage! I tried holding a weight against the motor, and that seemed to help a bit. So I decided to mount that to the bottom of the motor mount to help stabilize it and get some of the belt tension back. More weight should reduce vibrations, and the spring helps counter the extra belt tension the weight would add. Bolting the weight to the bottom of the motor mount. The weight helped, but again, it only made a relatively small difference. Though I previusly gave up up on the friction dampener, on a whim, I tried it again. And this time it worked really well. I guess it just didn't work on the kind of vibrations I got from the other V-belt. So I took the spring and the weight back off the saw. I made a spring clip to act as a clamp (as opposed to leaving a spring clamp on there) I then tested the full range of tilt and depth adjustments to make sure the friction damper would not impede the motion. Though, at 45°, the angle is not optimal, and I don't expect it to help much with the saw tilted like that. But overall, vibrations are much reduced. No more pieces of scrap wood wandering along the table saw while it's running. And I can balance a coin on any part of of the table while it's running. See also: More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes Back to my Woodworking website.
It’s also important to factor in the angle with which the drill bits are designed, as this will impact both speed and accuracy.
Though I previusly gave up up on the friction dampener, on a whim, I tried it again. And this time it worked really well. I guess it just didn't work on the kind of vibrations I got from the other V-belt. So I took the spring and the weight back off the saw. I made a spring clip to act as a clamp (as opposed to leaving a spring clamp on there) I then tested the full range of tilt and depth adjustments to make sure the friction damper would not impede the motion. Though, at 45°, the angle is not optimal, and I don't expect it to help much with the saw tilted like that. But overall, vibrations are much reduced. No more pieces of scrap wood wandering along the table saw while it's running. And I can balance a coin on any part of of the table while it's running. See also: More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes Back to my Woodworking website.
I needed another ball and socket for the bottom. I cut the corners off a piece of wood, then shaped it by spinning it in a drill against a belt sander. This worked well enough without having to worry about how to chuck the piece up on the lathe.
There are a plethora of options when it comes to drilling metal surfaces. Metal surfaces include steel (hardened steel and stainless steel), aluminum, and several others.
I figured maybe the reason the vibrations went down when the motor mount bottomed out was because of reduced belt tension. I experimented with using a spring to help pull up the motor to reduce belt tension. This helped, but not hugely so. I experimented with how much belt tension I actually needed and realized that even without the spring, the belt would slip before the motor stalled under heavy load. So I really shouldn't be reducing belt tension.
I drilled some large holes into the ends of my friction damper and chamfered the edges to act as the socket part of the ball and socket joints.
So I bought some bicycle shock absorbers online, not for the spring, but for the shock absorber part. But once I removed the spring , I realized the "shock absorber" part had nothing in it!
This drill bit set is designed for tough, work-hardened stainless steel and armor. It is superiorly rigid for machine and hand drilling; its cobalt finish is heat-resistant for effectiveness for high-power and high-speed jobs and other extreme conditions; its angle eliminates walking; and it is precision-tightened for tight tolerances.
Comparing the two V-belts. You can see the one on the right has a bit of damage, so you would expect that to result in some vibration. Except, that's the one that causes less vibration. The one on the left causes much more vibration, with no visible signs of damage!
Drill bits are, simply put, different-shaped and different-sized ends to a drill that accord with a specific type of material or a particular job. Say you’re building a computer.
This titanium drill bit set, coated for increased lubricity, has bits angled at 135 degrees to prevent walking. While a small set, it is of superior quality. One of its most prominent benefits is its unique flute geometry, which aids in chip evacuation.
But overall, vibrations are much reduced. No more pieces of scrap wood wandering along the table saw while it's running. And I can balance a coin on any part of of the table while it's running.
Turning the blade slowly and watching the motor, I could see it moving up and down by at least 1 mm (0.040"). This seemed a bit much. I tried a different V-belt, and this one produced only about 0.010" of movement. Running it with that V-belt, I got much less vibration. Comparing the two V-belts. You can see the one on the right has a bit of damage, so you would expect that to result in some vibration. Except, that's the one that causes less vibration. The one on the left causes much more vibration, with no visible signs of damage! I tried holding a weight against the motor, and that seemed to help a bit. So I decided to mount that to the bottom of the motor mount to help stabilize it and get some of the belt tension back. More weight should reduce vibrations, and the spring helps counter the extra belt tension the weight would add. Bolting the weight to the bottom of the motor mount. The weight helped, but again, it only made a relatively small difference. Though I previusly gave up up on the friction dampener, on a whim, I tried it again. And this time it worked really well. I guess it just didn't work on the kind of vibrations I got from the other V-belt. So I took the spring and the weight back off the saw. I made a spring clip to act as a clamp (as opposed to leaving a spring clamp on there) I then tested the full range of tilt and depth adjustments to make sure the friction damper would not impede the motion. Though, at 45°, the angle is not optimal, and I don't expect it to help much with the saw tilted like that. But overall, vibrations are much reduced. No more pieces of scrap wood wandering along the table saw while it's running. And I can balance a coin on any part of of the table while it's running. See also: More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes Back to my Woodworking website.
I thought it was because, with the motor mount bottomed out, the motor can't move up and down with the belt anymore. This gave me the idea of mounting a shock absorber between the motor and its mount to prevent it from shaking up and down.
On the bottom end, I didn't have room for a clip like the top end, so I made a wire that goes over the socket part of the joint. Again, this wire discourages the socket from sliding off the ball.
Imperturbable strength. Masterful manufacturing. Super-pricey. Thus are the descriptors of this set of drill bits from Chicago Latrobe. Meticulously organized by size, these 29 bits are made of HSS, treated with a black oxide finish, and can tackle even the sharpest jobs. They range in size from 1/16” to 1/2”. They’re basically Superman in a case.
You’ll need drill bits that correspond to the material you’re using, the shape and size of the particular nodes you’ll need to drill, and how precise you need the bit to be.
With the shallow (not captive) ball and socket joint, I need springs to press the joints together, so for one end, I drilled a hole near either side of the socket and made a wire "clip" to hook a spring onto.
HSS drill bits are highly hard-wearing and heat-resistant (say that ten times fast!). They’re pretty strong and designed to operate at astonishing levels of speed. For this reason, they’re great for lighter metals. Our picks are:
Titanium nitride drill bits generally run faster than the other materials mentioned here, so that’s another consideration to keep in mind.
I tried a different V-belt, and this one produced only about 0.010" of movement. Running it with that V-belt, I got much less vibration.
This set of 29 jobber-length drill bits is made of high-speed steel and ranges from 1/16” to 1/2” to 1/64” in length. The HSS is durable and hard for extra tough jobs. They’re proudly made in the USA and meet ANSI specs.
I then tested the full range of tilt and depth adjustments to make sure the friction damper would not impede the motion. Though, at 45°, the angle is not optimal, and I don't expect it to help much with the saw tilted like that.
I tried holding a weight against the motor, and that seemed to help a bit. So I decided to mount that to the bottom of the motor mount to help stabilize it and get some of the belt tension back. More weight should reduce vibrations, and the spring helps counter the extra belt tension the weight would add.
I had seen some very old cars with friction shock absorbers, so I had the idea of making a sort of friction dampener instead. But to get more room for that, I figured I'd make it go from the motor mount down to the bottom of the stand. To accommodate depth and tilt adjustments, I needed a ball and socket joint for each end. I experimented with carving out a hemisphere, mostly on the belt sander, and drilled an undersized hole, chamfered the edges of it, and tried it out. Though not a captive joint, it worked well enough. I needed another ball and socket for the bottom. I cut the corners off a piece of wood, then shaped it by spinning it in a drill against a belt sander. This worked well enough without having to worry about how to chuck the piece up on the lathe. I drove the peg into a hole in a piece of hardwood This piece mounts to the legs of the table saw. I started out by attaching it with some C-clamps. My friction shock absorber consists of two C-shaped rails. I shaped these by cutting a slot in them with the router. A rectangular piece of wood slides between the two C-channels. A block of wood is glued into one end of one of the C-channels, and the other C-channel screws to that block of wood. I drilled some large holes into the ends of my friction damper and chamfered the edges to act as the socket part of the ball and socket joints. Testing how the damper telescopes. With the shallow (not captive) ball and socket joint, I need springs to press the joints together, so for one end, I drilled a hole near either side of the socket and made a wire "clip" to hook a spring onto. With the wire clip extending beyond the ball and socket, it helps to stabilize the joint. If the spring was hooked directly to the link, the socket would have a tendency to slide off the side of the ball. On the bottom end, I didn't have room for a clip like the top end, so I made a wire that goes over the socket part of the joint. Again, this wire discourages the socket from sliding off the ball. Then testing it out, subjectively judging the vibrations by looking at the waves in a small container of water. When I put a small spring clamp on the damper to give it some friction, it made no noticeable difference to the waves in the container. Under some circumstances, it even made it worse! I figured maybe the reason the vibrations went down when the motor mount bottomed out was because of reduced belt tension. I experimented with using a spring to help pull up the motor to reduce belt tension. This helped, but not hugely so. I experimented with how much belt tension I actually needed and realized that even without the spring, the belt would slip before the motor stalled under heavy load. So I really shouldn't be reducing belt tension. Turning the blade slowly and watching the motor, I could see it moving up and down by at least 1 mm (0.040"). This seemed a bit much. I tried a different V-belt, and this one produced only about 0.010" of movement. Running it with that V-belt, I got much less vibration. Comparing the two V-belts. You can see the one on the right has a bit of damage, so you would expect that to result in some vibration. Except, that's the one that causes less vibration. The one on the left causes much more vibration, with no visible signs of damage! I tried holding a weight against the motor, and that seemed to help a bit. So I decided to mount that to the bottom of the motor mount to help stabilize it and get some of the belt tension back. More weight should reduce vibrations, and the spring helps counter the extra belt tension the weight would add. Bolting the weight to the bottom of the motor mount. The weight helped, but again, it only made a relatively small difference. Though I previusly gave up up on the friction dampener, on a whim, I tried it again. And this time it worked really well. I guess it just didn't work on the kind of vibrations I got from the other V-belt. So I took the spring and the weight back off the saw. I made a spring clip to act as a clamp (as opposed to leaving a spring clamp on there) I then tested the full range of tilt and depth adjustments to make sure the friction damper would not impede the motion. Though, at 45°, the angle is not optimal, and I don't expect it to help much with the saw tilted like that. But overall, vibrations are much reduced. No more pieces of scrap wood wandering along the table saw while it's running. And I can balance a coin on any part of of the table while it's running. See also: More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes Back to my Woodworking website.
There are several great brands out there, but the ones we’ve included in this article are most highly recommended. Those are: Cleveland Twist, Chicago Latrobe, Cle-Line, Viking Drill and Tool, and Triumph Twist Drill.
The answer varies according to the material. HSS drill bits, for instance, can drill between 150 and 450 holes before they significantly dull, while cobalt bits can drill between 1,000 and 2,000 holes. Depending on how often you use them, drill bits for metal can last from a few months to several years.
See also: More about thistable saw Are link belts worth it? Bandsaw vibrations What's a hybrid table saw? Table saw mobile base Homemade table saw Multi-modal vibrations: A bell that rings two notes Back to my Woodworking website.
We’ve discussed some of these factors above, but let’s dive deeper into the size and depth of the hole and speed and accuracy.