Carbide insertidentification chart PDF

Another crucial benefit of CNC carbide inserts is their ability to handle high cutting speeds. The hardness and heat resistance of carbide make it suitable for machining at higher speeds, allowing for faster material removal rates. This translates into reduced cycle times and increased productivity. Moreover, the ability to operate at higher cutting speeds also contributes to improved surface finish and dimensional accuracy of the turned parts.

Types ofturninginserts

The extremely durable spot weld drill bit with Magma multi-layer coating for loosening spot welds with hand-held drills on high-strength bodywork panels up to 1200 N/mm² strength on all kinds of vehicles.

Latheinsertchart

First and foremost, CNC carbide inserts offer exceptional durability. Carbide is a composite material composed of tungsten carbide particles embedded in a metallic binder, typically cobalt. This combination results in a hard and wear-resistant material that can withstand high temperatures and maintain its cutting edge for extended periods. Compared to traditional high-speed steel tools, carbide inserts have a significantly longer lifespan, reducing the need for frequent tool changes and increasing production uptime.

Furthermore, CNC carbide inserts offer excellent chip control. The design of the inserts, including the chip breaker geometry and the cutting edge geometry, plays a vital role in chip formation and evacuation. Proper chip control prevents chip clogging, reduces the risk of built-up edge formation, and improves chip disposal, resulting in better surface finishes and reduced tool wear. This is particularly important in turning operations where chip control can significantly impact the overall machining performance.

Carbide insertShape chart

In addition to chip control, CNC carbide inserts provide enhanced stability and rigidity during turning operations. The inserts are designed to fit securely into the tool holder, ensuring precise positioning and minimizing tool deflection. This stability allows for higher cutting forces, enabling more aggressive machining strategies and deeper cuts. The improved rigidity also contributes to better dimensional accuracy and surface finish, as it reduces vibrations and chatter during the cutting process.

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Millinginsertspecification

ZEBRA® stands for absolute premium quality, these tools have perfect ergonomics, are optimised for the highest performance and the highest economic efficiency in application, functionality and service. We do not compromise on the quality of our tools. Every product is subjected to endurance tests in our inspection laboratories for days, sometimes weeks. Our zebra products include, the hammer drill range or various twist drills.

The perfect solution with step on the drill tip for the safe loosening of spot welds with hand-held drills on conventional bodywork panels up to 850 N/mm2 strength without running the risk of drilling through to the second panel. Suitable for all types of vehicles.

Moreover, CNC carbide inserts offer versatility in terms of application. They are available in various geometries, coatings, and cutting edge preparations, allowing manufacturers to select the most suitable insert for specific machining requirements. Whether it is roughing, finishing, or threading, there is a carbide insert designed to optimize performance and achieve the desired results. This versatility enhances the overall efficiency of turning operations, as manufacturers can tailor the tooling to their specific needs.

In conclusion, CNC carbide inserts bring numerous benefits to turning operations. Their exceptional durability, ability to handle high cutting speeds, chip control, stability, and versatility make them indispensable tools in the manufacturing industry. By using CNC carbide inserts, manufacturers can improve productivity, achieve higher precision, and reduce tooling costs, ultimately leading to enhanced competitiveness in the market.

Insertnose radius chart

HC (High Speed Cutting)Precise, CNC-controlled grinding process. This ensures a precise cutting edge geometry and thus a constant hole quality with a long service life.

We have everything you need for machining your material - for many different areas of application. In our range we offer you drills for facade construction, drills for wood, drills for metal, drills for stone, formwork drills and also various chisels. We can also provide you with various drill bits. Are you looking for a saw? With us you will find hole and cylinder saws and of course also saw blades such as band saw blades, circular saw blades or jigsaw blades.

Carbide insertmaterial codes

The economical standard spot weld drill bit for loosening spot welds with hand-held drills on conventional bodywork panels up to 850 N/mm² strength on all kinds of vehicles.

Coating: MagmaMultilayer consisting of TIN and TIALN, heat-resistant up to 800 ° C and a hardness of 3300 HV. The advantage of this layer is that TIN and TIALN are applied alternately during the coating process, which protects the drill in the event of cracks in the layers.

CNC carbide inserts play a crucial role in turning operations, providing numerous benefits that enhance productivity, efficiency, and precision. This article will explore these advantages in detail, highlighting the reasons why CNC carbide inserts are widely used in the manufacturing industry.

The universal high-performance drill cutter for separating spot welds and all types of material connections on all bodywork panels including ultra high-strength components (BTR, BOR, WU steel etc.) on all kinds of vehicles, e.g. on A-pillars, B-pillars, sills etc.

Cutting material:HSS = high-performance high- speed steel HSCO = high- performance high- speed steel with 5% cobalt contentHSS-CO8 = high-performance high-speed steel with 8% cobalt content

TypeRN = Right hand cutting Normal, RW = Right hand cutting soft (e.g. Aluminium), RH = right hand cutting hard (e.g. brass / Hardox)