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The ProfitMilling cycle’s dramatic improvements in cycle time and tool life are the result of a patented method of cycle optimization that produces consistent chip loads and reduced cutting forces. The optimized, high-speed toolpath patterns reduce the need for rapid machine accelerations and abrupt changes in direction which would otherwise negatively affect chip loads and increase cutting forces. A chip thinning technique cuts at full axial depth and reduced radial width, allowing significantly higher feed rates. To maintain the programmed chip load throughout the cut, the ProfitMilling cycle dynamically adapts the actual feed rate to account for the geometry and toolpath variances. Offset, spiraling, and trochoidal motions reduce the need for rapid machine acceleration or deceleration, increasing the overall velocity. Therefore, the programmed feed rate is easier for the CNC to attain and overall material removal rates are maximized.

A provider of specialized cutting tools used in precision machining applications. Founded in 1985 and based in Rowley, Massachusetts.

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Create a variety of different chamfering features with our many Chamfer Cutter options. Our pointed and flat end styles are available with multiple flutes and ...

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High-speed cycle allows for deeper cuts while increasing cutting speeds, resulting in shorter cycle times and longer tool life​.

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Sep 27, 2023 — Out of these three contemporary metals, titanium will be the lightest. Stainless steel will have a medium weight to it and tungsten will be the heaviest.

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This application uses your local weather and energy rates. This is only an estimate of your actual energy use. APOGEE INTERACTIVE, INC. © 2024. ALL RIGHTS ...

Thank you for your interest in our ESPRIT ProfitMilling white paper. You will receive the document shortly at the email address you provided.

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ProfitMilling is a universal high-speed roughing cycle for 2- to 5-axis milling that requires no extra investments in specialized cutting tools, workholding, spindles, or machines. This cycle is designed to reduce loads on CNC machines, drives, and spindles, therefore it can even be used on light-duty machines. ProfitMilling is proven to work exceptionally well on most materials, with added value in Inconel, titanium, and others where the chip is hard to break. The combination of optimized toolpaths cutting at full depth with reduced radial engagement results in improved cutting performance and shorter cycle times. These techniques also transfer more heat to the chip instead of the tool and the workpiece, reducing the temperature at the cutting zone and extending tool life.

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Jul 23, 2023 — Variable Speed Angle Drill for Woodturning features a 55-degree angle helping you reach to the tight areas! Pistol grip, paddle trigger for one- ...

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Nov 18, 2022 — While climb milling tends to pull the workpiece towards the operator as it cuts downwards, conventional milling does it in the opposite ...

High-speed machining with ESPRIT’s patented ProfitMilling® cycles for 2.5-, 3-, 4-, and 5-axis roughing significantly reduces cycle times and dramatically increases tool life. The ProfitMilling strategy combines optimized, high-speed toolpath patterns, chip thinning with light radial engagements and full depths of cut, and dynamically optimized feed rates to maintain consistent chip loads and minimized cutting forces throughout the cut. This results in increased productivity and reduced operating costs. When compared to conventional machining, ProfitMilling delivers:

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Cycle times are longer as machines must run at conservative cutting speeds to account for chip load and acceleration inconsistencies.

Read our ProfitMilling white paper for details on the new technology's benefits for manufacturers, and to learn why ProfitMilling is more effective than traditional pocketing.