Pipe taps carve threads for pipes internally for pressure-tight joints. Some pipe taps are made for hydraulic and gas purposes, and others for mechanical joints and hose couplings. They have to be done more carefully than other types because they’re designed to mechanically seal a joint to add pressure and prevent leaks.

AMPG can’t help but take risks — its management doesn’t know how to run machines. But these risks have enabled it to become a runaway success in its market.

We suggest using form taps instead of cutting taps whenever you can, as long as the material isn’t too hard. Lots of people think that these are only good for soft materials like aluminum, but they work with any material with a hardness of 36 HRC (or 340 BHN). That covers a bunch of materials, including a lot of steel types.

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Again, there is no standard for these values, so they should be interpreted as a relative value within the specific grade table in which they appear. For example, a grade marked as P10-P20 in two catalogs of different suppliers could have a different hardness.

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PTXPO 2025 is a comprehensive showcase of cutting-edge technologies and innovations within the plastics molding industry. Join fellow molders, moldmakers, brand owners, OEMs and their full suite of suppliers in Rosemont, IL for three days of non-stop networking, education and business development opportunities.

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

Not only can Gelsight’s tactile sensor detect and evaluate defects, but it can also measure part features, surface roughness and even contamination.

So far, Made in the USA has looked into system-wide effects of broken supply chains, automation, skilled workforce issues and our perception of manufacturing jobs — examining each topic through a prism of individual experiences. For this final episode for Season 1, let’s look at one more system-wide question and bring it back to personal perspectives: Is there today a new dawn, a new moment for American manufacturing?

The following two numbers represent the grade's relative hardness level on a scale from 05 to 45 in increments of 5. A 05 application requires a very hard grade suitable for favorable and stable conditions. A 45 application requires a very tough grade suitable for unfavorable and unstable conditions.

Automation is no longer a luxury in manufacturing today – it’s a necessity. The Automated Shop Conference (TASC) will connect job shops with experts who offer advice and considerations for this process.

Solid carbide taps are made of composite material and last a long time in all sorts of environments. They’re very hard and wear-resistant so are used on harder materials, including sintered, ultra-fine tungsten carbides.

A plug tap has a five-thread cutting chamfer that slowly cuts away material to create the thread, starting with the smaller diameter. They’re used when there is enough space at a blind hole’s bottom part, or to make through-holes. They make a more complete set of threads compared to taper taps, but aren’t as well suited to finishing threads in blind-holes as bottoming taps.

The spiral flute tap has flutes wrapped around the axis in a spiral (helical) formation, making their cutting edge weaker than a hand tap’s. They’re most often used to tap thread into blind-holes and then pull the chippings back out of the hole.

Insertgrade chart pdf

Ever wonder what sets Top Shops apart from the competition? Dive into their award-winning practices and explore behind-the-scenes strategies for operational excellence.

Job shops are implementing automation and digitalization into workflows to eliminate set up time and increase repeatability in production.

At Carnegie Mellon University’s Manufacturing Futures Institute, researchers use a robotic test bed where AMRs deliver Lego bricks to robot arms for assembly to study AI, multirobot collaboration, assembly, safety and more.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

A combined drill and tap lets the user drill the hole and tap threads all at once without having to switch tools. This saves both time and money on production drilling jobs. It’s helical flute-shaped and works on a host of materials and metals, like iron and brass.

Extension taps are similar to hand taps. Their long shanks make them useful for accessing hard-to-reach holes, like a pulley hub.

A stay bolt tap is around 15-20 inches long. It’s designed to cut threads in drilled holes for threaded machine screws or threaded bolts to be screwed in, in the exact diameter of the stay bolt nut. They were commonly used in installing and repairing fireboxes in steam locomotives.

Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.

To choose the correct carbide grade for a particular application, look at the supplier's catalog or website for guidance. Although there is no formal international standard, most suppliers use charts that describe grades’ recommended working envelopes based on their "application range" as expressed in a three-character letter-number combination, such as P05-P20.

Carbideinsertgrade chart

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

Kyocera SGS Precision Tools – Product Lines · Solid Carbide End Mills · High Performance Solid Carbide End Mills · Z-Carb-AP Patented Variable Rake High ...

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Flex Machine Tools’ Open House event will take place Thursday, December 5 at the company’s headquarters in Wapakoneta, Ohio. It will feature a facility tour and live machining demonstrations.

This type of tap only has a tooth for every other thread. It’s designed to provide better chip extraction. Removing every other tooth helps with breaking up the chips. It also gives more room, both for the chip to clear out and the lubricant to enter.

Working closely with customers and making careful investments has enabled this Wisconsin machine shop to tackle difficult jobs with tight deadlines as a core part of its business.

Taps make threaded holes so that they’re ready for fasteners like screws and bolts to be inserted or tightened with a drill or appropriate hand tool. Turning the tap by hand creates threads inside pre-drilled holes. They’re found in manufacturing parts, like vehicles and structures, and they’re also in flat-packed furniture—handy for those putting it together as they won’t have to manually make these holes.Â

Achieve higher metal removal rates and enhanced predictability with ISCAR’s advanced high-feed milling tools — optimized for today’s competitive global market.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

Coordinate systems tell a CNC machine where to position the cutting tool during the program’s execution for any purpose that requires the cutting tool to move.

Also known as fluteless taps or rolled threads, these taps don’t actually cut threads; they cold-form them instead, during which the metal isn’t cut, but moved away before being compressed into position. No chips are formed in the process, meaning you don’t have to remove any. These taps make stronger threads that are less likely to break.Â

Without an international standard for designating carbide grades or application ranges, users must rely on relative judgments and background knowledge for success.

Decker Machine Works recently adopted Rego-Fix’s reCool through-coolant system for ER collets, reducing the cycle times on a nickel alloy job by 70%.

Table 3 depicts a hypothetical chart of grades and their uses in different difficulties of turning applications, as might appear in a cutting tools supplier catalog. In this example, grade A would be recommended for a wide range of turning conditions, but not for heavy interrupted cuts, while grade D would be recommended for heavy interrupted turning and other highly unfavorable conditions. Tools such as the Grades Finder from MachiningDoctor.com can search for grades according to this designation system.

As the demand for faster production cycles continues to grow, the ability to produce high-quality parts quickly and efficiently has become increasingly important. High-speed 3D printing has emerged as a key solution to reduce lead times and increase productivity across industries. However, like any advanced technology, it comes with its own set of challenges. In this webinar, Forward AM will explore both the opportunities and hurdles of adopting high-speed printing with a particular focus on overcoming those challenges. It’ll start by discussing the fundamentals of high-speed 3D printing and how it differs from conventional 3D printing methods. It’ll then move on to the key factors that influence successful implementation, including the impact of materials, equipment and design considerations. One of the main hurdles in high-speed 3D printing is ensuring the right balance between speed and part quality. Different materials behave differently under high-speed conditions — and not all equipment is optimized for this process. Forward AM will showcase some validated materials and equipment that are proven to perform well under these conditions. In addition, the presenters will look at real-world examples and applications where high-speed 3D printing has been successfully implemented, highlighting the collaboration between designers, engineers and manufacturers. By the end of this webinar, you'll not only have a clearer understanding of high-speed 3D printing with FFF but also the practical steps and considerations needed to make the most of this cutting-edge technology. Agenda:  Introduction The power of high-speed printing Know the process The practical side

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

Workpiece material: Various materials have different levels of firmness and there will be a tap suitable for each level. Some will work better than others on different materials, i.e., a machine tap works well on harder materials, but a fluteless tap is best for soft materials.Â

ISOinsertgrade chart

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Sandvikinsertgrade Chart pdf

Soraluce’s wide range of machine heads and the ability to have multiple heads on a single machine (with automatic changing stations) provides flexibility and reduced setups for large-format machining.

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The first letter represents the material group according to the ISO standard. A letter and a corresponding color are assigned to each material group.

In this webinar, director of manufacturing Phil Linscheid will discuss how Hamilton Company has transformed its manufacturing operations with real-time production data. Learn how Phil and his team have increased throughput five times since 2017, while simultaneously improving production efficiency. Phil will share his journey over the past few years making strategic decisions to grow the machine shop’s impact as well as how his team uses MachineMetrics to improve production visibility, automate cycle time tracking, increase machine uptime and enable accurate quoting and planning. Agenda: Enabling production visibility in Nevada’s largest machine shop Improving quoting, planning and scheduling with accurate cycle times The importance of integrating shop floor data with operational systems

Thread Taps Summary: *NPT and NPTF are the standardized thread forms for pipe fittings in the U.S. (NPT needs a sealing material, but NPTF is self-sealing)

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

OnLogic is partnering with AI development and implementation specialists to help companies use AI-powered solutions, aiming to drive real business value.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

ModuleWorks and Toolpath announce a technology partnership that intends to utilize intelligent cloud-based manufacturing solutions for machining estimation and CAM automation.

The L.S. Starrett Co. has been manufacturing precision measurement tools in Athol, Massachusetts, since 1880. Attention to U.S. manufacturing often focuses on reshoring manufacturing from other countries, but Starrett never left. The facility in Athol employs hundreds and produces thousands of tools that remain vital for measurement in machining and other fields.

Improving throughput in grinding takes more than direct increases to material removal rate. It also requires careful consideration of the factors behind the operation’s stability.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Facing increasing competition from lower-cost imports, Suburban Tool made a move toward large-scale, in-house machining. By identifying a niche in large, precision angle plates and tombstones, the company has strengthened its ability to control quality and protect its reputation.

Verisurf’s Machine Tool Probing (MTP) suite is an in-process automated inspection solution for CNC machine tools, offering inspection and reporting capabilities.

A grade marked as P10-P20 in the turning grades table could have different hardness than a grade marked as P10-P20 in the milling grades table, even in the same catalog. This difference comes down to the fact that favorable conditions vary across different applications. Turning applications are best tackled with very hard grades, but in milling, favorable conditions require some toughness because of its interrupted nature.

In milling, the range of grades on offer is smaller. Due to the application’s fundamentally interrupted nature, milling tools require tough grades with high impact resistance. For the same reason, the coating layer must be thin — otherwise, it will not withstand the impacts.

Hole type: Depending on what hole you need to make, there will be a tap up to the task. Taps with 1–3 thread chamfers can create deeper holes, for instance.

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This new quick-change tooling system enables shops to get more production from their Swiss turning centers through reduced tool setup time and matches the performance of a solid tool.

Explore five crucial ways equipping 5-axis CNC machines with Air Turbine Spindles® can achieve the speeds necessary to overcome manufacturing challenges.

FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.

The Automated Shop Conference (TASC) will give shops of all sizes and production volumes key insights and practical guidance on how to implement automation.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

In drilling, the center of the drill always has a cutting speed of zero, while the periphery has a cutting speed that depends on the drill diameter and spindle speed. Grades optimized for high cutting speeds will fail, and therefore should not be used. Most suppliers will offer just a handful of grades.

Secoinsertgrade chart

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

Entrepreneur Scott Colosimo found early success in China producing parts for his Cleveland-based motorcycle company in the mid-2000s. This is the story of how IP theft issues overwhelmed the business, prompting Colosimo and his team to start over from scratch — and move production back to the United States.

Hand taps are multifunctional and work either by hand or with a power tool. They’re used for machine tapping in general and most materials with blind or through holes. These have straight flutes used in shallow blind or through holes. A standard hand tap set has three separate types, which we’ll discuss below.Â

To navigate this maze, users must first understand what constitutes a carbide grade and how each element influences different aspects of machining.

milling · millingmillings · millmilledmillermilling · the "mill" family.

New U.S.-based event announced in 2021 finally debuts next year: focuses on complete additive manufacturing value chain. More at formnextchicago.com.

Lee Wimmer invited us to tour his second-generation family-owned machine shop in Perkasie, PA. This video explores the production processes behind precision-machined parts for both Wimmer Custom Cycle and LS Wimmer Machine Co., and shows how ingenuity and determination are still at the heart of American manufacturing. Today, both companies are now managed by Wimmer’s three sons.

The wide range of turning grades also relates to the vast array of diameters in manufacturing, from 1/8 inch (3 mm) for Swiss-type machines to 100 inches for heavy industrial purposes. Because the cutting speed also depends on the diameter, there is a need for different grades that are optimized for either low or high cutting speeds.

In the latest episode of our View From My Shop series, MMS Editor-in-Chief Brent Donaldson visited the JN Shapiro Watches headquarters and production facility where Founder Joshua Shapiro—a history teacher turned watchmaker—realized his dream of "making a watch from scratch and everything in it."

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

The Detroit Auto Show, formerly known as the North American International Auto Show (NAIAS), is located squarely at the intersection of technology and mobility. It’s a global event filled with tangible advances ready to hit the pavement today. Here, the software is as revolutionary as anything out there, and the hardware always looks better with a good polish. You won’t find any devices that will fit in your pocket, but you will discover machines that will move you in the most literal sense. You’ll also connect with thought leaders from around the world, both in and outside the automotive industry, whose collective visions for the future of mobility will shape the way we move for years to come.

Learn more about the variety of technology and machinery Hwacheon Machinery America, Inc. is featuring at its IMTS 2024 booth.

This extensive range of turning grades stems from the extensive range of turning applications. Everything from continuous machining, where the cutting edge is constantly engaged with the workpiece and suffers no impact but generates lots of heat, to interrupted cuts, which have heavy impacts, falls into this category.

At Xometry, our global manufacturing network has experience with a wide variety of taps and cutting tools to create threads in parts. We cover everything from standard unified national and metric threads to fine-pitch optical threads and even custom thread forms. If you have custom parts that need threading, we can make them! Get started by uploading your design files to the Xometry Instant Quoting Engine® and get an instant quote today!

The MFG Meeting brings together manufacturing technology industry leaders to address key business challenges and provide actionable solutions. Sessions cover a wide range of topics, including workforce, economics, supply chain, leadership, politics, and more. This unique meeting experience provides unparalleled opportunities to network with executives from companies that make, sell, service, and support MT. These peers and competitors will learn from each other, build long-lasting connections, and share insights that will benefit their business.

Reinvestment in automation has spurred KCS Advanced Machining Service’s growth from prototyping to low-and mid-volume parts. The key to its success? A young staff of talented programmers.

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

Pro tip: It’s important to know that form taps need different feeds and speeds, as well as different starting hole sizes. There’s another common hiccup among quite a few roll-forming taps: the oil can build up back pressure as the tap goes in, and eventually act like a plug that blocks the tap from getting further into the hole. There has to be a groove to let cutting oil escape, or room at the root or crest of the thread.

By equipping MassRobotics with its advanced cobots, ABB aims to facilitate the creation of new and impactful solutions that address real-world challenges across various industries.

Shallow grooving is an exception to other types. As it shares similarities with turning, suppliers with a large selection of grooving inserts will usually offer a wider variety of grades for specific material groups and conditions.

The substrate is the bare material of the cutting insert or solid tool underneath the coatings and post-treatments. It is typically made up of between 80- and 95-percent WC. To give the substrate the desired properties, material manufacturers add various alloying elements. The main alloying element is cobalt (Co) — higher levels of cobalt lead to greater toughness, while lower levels of cobalt lead to greater hardness. Very hard substrates can reach a hardness of 1800 HV and provide excellent wear resistance, but are very brittle and are only suitable for very stable conditions. Very tough substrates have a hardness of around 1300 HV. These substrates can machine only at lower cutting speeds and wear out faster, but have better resistance to interrupted cuts and unfavorable conditions.

Mazak’s facility in Florence, Kentucky, currently produces more than 70 machining solutions with a local workforce that exceeds 600 employees.

Turninginsertgrade chart

A master tap is used in many industries. They’re known for their universal ability and are typically used to cut clean threads in hard, strong materials. They’re not that dissimilar to taper taps but have 7–10 flutes (as opposed to a taper tap’s 3–7) and more cutting faces.

Students are introduced to ANSI turning insert nomenclature, tool holders and boring bars. They also learn about tools used for centerline machining such as.

Across a range of technical presentations aimed at small and mid-sized job shops, the first-ever Automated Shop Conference (TASC) offered insights into several automated technologies, implementation strategies, shopfloor training tips, and even the untapped power of automated coolant delivery.

There are tons of different types of thread taps with many varying endpoints, tapers, and flutings. Let’s look at 13 of them to help you decide on the right one for your needs—because, let’s face it, knowing which one to use is a total shot in the dark.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

Legacy Precision Molds takes us on a tour of their moldbuilding facility. They've recently implemented two automated 5-axis cells for metal and graphite machining that run lights out during nights and weekends.

Despite only gaining traction about a decade ago, adding a post-treatment after coating has become an industry standard. These treatments are usually sandblasting or other polishing techniques that smoothen the top coating layer, reducing friction and, as a result, generated heat. Price differences are typically minor, and in most cases, it is recommended to favor grades with post-treatment.

Take a look inside James Engineering, a high-end CNC Deburring OEM that became a job shop when they decided to produce their own parts in-house.

In parting or grooving applications, grade selection is limited due to cutting speed factors. That is, the diameter gets smaller as the cut approaches the center. The cutting speed thus decreases gradually. In parting-off to the center, the speed ultimately reaches zero at the end of the cut, and the operation becomes shearing instead of cutting.

Kyocerainsertgrade chart

This presentation focuses on the vital role that linear and angular encoders play in ensuring precision in machine tools. Attendees will learn about the common challenges compromising accuracy, such as thermal expansion, mechanical misalignments and vibration. Whether you're an OEM, integrator, or machine operator, this webinar will offer valuable insights into optimizing CNC performance. Agenda: Challenges to CNC machine accuracy Understanding encoder technology How encoders address accuracy challenges

The content appearing on this webpage is for informational purposes only. Xometry makes no representation or warranty of any kind, be it expressed or implied, as to the accuracy, completeness, or validity of the information. Any performance parameters, geometric tolerances, specific design features, quality and types of materials, or processes should not be inferred to represent what will be delivered by third-party suppliers or manufacturers through Xometry’s network. Buyers seeking quotes for parts are responsible for defining the specific requirements for those parts. Please refer to our terms and conditions for more information.

Each year Products Finishing partners with thousands of finishing operations in the U.S. to celebrate National Surface Finishing Day (NSFD) on the first Wednesday in March. NSFD is designed to celebrate and showcase the industry to trade schools, businesses, officials and media, as well as to celebrate employees and staff. The overarching goal of NSFD is to bring further awareness to the important roles plating and coating facilities play in their communities. Facilities are encouraged to host events and work with local media to build awareness about the contributions made by the surface finishing industry. For a helpful guide to reaching out to media outlets, download the NSFD toolkit here. How can you celebrate? Share your company’s story Hold an open house where the public can check out your facility –— either in person or virtual Offer student shop tours to local trade schools Invite local elected officials to visit and get to know your staff Celebrate your employees Share news about what you’re doing on social media and use the hashtag #NationalSurfaceFinishingDay or #NSFD

In this episode of the AM Radio podcast, Robots & Autonomy Editor Julia Hider joins Additive Manufacturing’s Executive Editor Stephanie Hendrixson and Editor-in-Chief Peter Zelinski to discuss how robots and 3D printing enable each other.

Major suppliers usually provide separate series of grades for each material group. In each series, the grades range from tough for interrupted cuts to hard for continuous machining.

Therefore, a grade for parting-off must be compatible with a wide range of cutting speeds, and the substrate should be tough enough to handle the shearing at the end of the operation.

Tap material: You’ll have to choose this according to the material of the piece you want to work on, e.g., carbide steel taps can cut threads quickly, and are strong enough to handle hard materials like cast iron.

Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations you can take back and immediately put into use in your own shop. The Precision Machining Technology Show is centered at the intersection of the industry's newest and most advanced product technologies, process innovations, business development prospects and personal career growth opportunities.

Modern Machine Shop is the leading publication and media brand in North America devoted to CNC machining. MMS combines unprecedented editorial access to manufacturing facilities with decades of experience to provide long-form content that is both insightful and impactful. About Us

Sandvik Coromant’s QS Micro quick-change holding system combines simple tool changes with modularity, ideal for small part machining operations.

Determining whether to use high-density fixtures or to simplify workholding requires a deeper look into the details of your parts and processes.

Cutting speed: Some taps, i.e., spiral flute, are designed for high-speed work, while others not so much, so you’ll have to know the speed of cutting before choosing your taps.

These have nine-thread chamfers and the smallest diameter of any hand taps. Taper taps are typically the starting point for blind- or through-hole applications. One of their biggest advantages is they clear out most of the material early in the process. They shouldn’t be used for finishing the bottom of blind holes since they can leave incomplete threads.

Insertmaterial grade chart

The right balance between hardness and toughness is the most crucial factor when selecting a grade for a particular application. Picking a grade that is too hard can lead to micro breakages along the cutting edge or even catastrophic failure. At the same time, a grade that is too tough will wear out fast or require decreasing the cutting speed, thus reducing productivity. Table 1 provides some basic guidelines for selecting the correct hardness:

Taps have marks on the shank, so you can tell with just a look what type of thread tap you’re working with. The markings include the nominal size, which is the thread size that the tap will take. There’s also the thread form symbol, which identifies the thread family. There’s also tap material, which is usually carbide or HSS. It also typically shows the pitch diameter limit, which tells what tolerance thread will be made.�Â

Grades play a vital role in turning applications, more than in any other application. Because of that, when checking any supplier's catalog, the turning section will feature the largest selection of grades.

AI technology isn’t just a concept for the future—it’s here now, ready to transform your estimating process with the new AI BOM builder in JobBOSS². In this first-launch webinar, discover how AI can revolutionize bill of materials (BOM) entry in your shop, saving time, reducing errors and boosting efficiency. In this session, ECI will review how to use AI to build BOMs through a powerful feature that automates the extraction and input of BOM data from PDFs, Excel spreadsheets and images, all within JobBOSS². You'll have the opportunity to watch a live demonstration of the AI BOM builder in action — showcasing its ability to reduce BOM entry time from hours to mere minutes — thereby allowing you to focus on more strategic tasks. Additionally, you will learn about the real-world benefits of AI-driven BOM entry, including the minimization of manual errors, enhanced accuracy, and streamlined estimating processes — all of which can provide your shop with an immediate competitive edge. Finally, there will be a Q&A session with experts, giving you the chance to ask questions and find out how to integrate AI effectively. Agenda:  Experience AI in action in a real-world manufacturing setting Discover how the AI BOM builder can immediately impact your shop’s efficiency and productivity Get hands-on insights on implementing AI to streamline your operations

Most modern carbide inserts and solid carbide tools are coated with a thin film (between 3 and 20 microns, or 0.0001 to 0.0007 inch). The coating is typically composed of titanium nitride, aluminum oxide and titanium carbon nitride layers. This coating increases the hardness and creates a heat barrier between the cut and the substrate.

JD Machine, 2024’s Top Shops Honoree in Human Resources, embodies its “Education for Life” core value with a robust apprenticeship program and significant continuous improvement efforts.

The tool crib is the backbone of any machine shop — without the right tools, nothing moves forward. While most ERP systems overlook the tool crib, ProShop integrates it seamlessly with CNC programming, job planning, scheduling and more. Join this webinar for an exclusive look at how Roush Yates Manufacturing Solutions leverages ProShop to document tool requirements, sync tool demand from CAM software and efficiently manage the tool crib and work instructions. Discover how ProShop transforms the tooling workflow to maximize efficiency and precision.

Chiron Group combines the best of both worlds at IMTS 2024, featuring live demonstrations of their Micro5 and Mill 2000 machines, alongside a cutting-edge virtual showroom. This innovative approach allows visitors to explore Chiron’s full product lineup without the logistical challenges of transporting large equipment.

The latest episode “Made in the USA” podcast explores a company that uses collaborative robots, one of the key tools helping US machine shops and other manufacturers compete with lower cost countries by automating production.

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Even before inspection, Datanomix and Caron Engineering’s TMAC AI can extrapolate part quality from cut information. This information also helps shops push their tool life to its limits.

These taps are strong and made to work faster than regular taps on hard materials, and don’t need as much power, either. They make shallow grooves that can remove more metal in one go. Some feel they are similar to straight flute taps since they share the same general shape, but they have different cutting faces.

Pacon Mfg, Inc. has not rested on its laurels as the 2020 Top Shop Honoree for Shopfloor Practices and Performance. In the years since, it has refined its processes to continue excelling in a volatile market.

The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.

Gas taps are compliant with specifications used in gas and hydraulic systems. They’re a form of pipe tap used for cutting deep threads, and either have one- or two-thread chamfers suitable for conical and cylindrical-shaped holes.

Emerson Tool Company for ProTeam Vacuums, Emerson Ceiling Fans, and wet dry vacuum business.

The new space includes a showroom, office spaces and an auditorium that will enhance its work with its technical partners.

In this episode of Made in the USA, several executives and senior staff at Hardinge give their first-person account of how they formulated the plan to shift the manufacturing of its milling and turning product lines from its Taiwan plant to its plant in Elmira, New York, the major challenges they encountered and the rewards that made it worth the effort.

Custom workholding enabled Resolve Surgical Technologies to place all sizes of one trauma part onto a single machine — and cut days from the setup times.

When it comes to utilizing the spindle’s power, there is a lot of headroom at the upper limits, provided it’s in short bursts. Be mindful of your time at these loads so you don’t stall out.

For ease of reference, we’ve made the below table so you can quickly see the main differences between these types of thread taps (in the hole size column, “M” is the outer diameter in mm).

Each tool setting technique has merit, and it depends on where you are as a shop and the type of work you do, as cost and efficiency all come into play.

When you’re choosing which thread tap to use, there are four main factors to think about so you can up your chances of success:Â

Looking to automate your shop floor? The Automated Shop Conference (TASC) will connect shops with experts who can advise them through this transition.

No matter what your workholding application, automation always makes sense. Kurt Workholding helps you pick the right tool for the automation job — whether it be a single-vise setup or multiple vises holding large work pieces. This webinar will cover automation solutions using pneumatic, hydraulic and electronic actuation. Agenda:  Most common types of vise automation solutions How to pick the right type of automation for an application Key differences between custom workholding and off-the-shelf automation solutions

The growing use of machinery in manufacturing has meant an increase in machine taps, too. These have to be durable and particularly resistant to wear. Automated machining processes (like CNC) use these taps to create both blind holes and through holes on hard materials, where spiral flute taps won’t be strong enough. Sometimes their cutting end is coated with titanium nitride (shown in the below image) to give it more wear resistance and increase its lifespan.

AccuRounds has created synergy between culture and technology, driving a commitment to customer satisfaction and continuous improvement.

While the metallurgic term “carbide grades” refers specifically to tungsten carbide (WC) sintered with cobalt, the same term has a broader meaning in machining: sintered tungsten carbide combined with coatings and other treatments. For example, two turning inserts made of the same carbide material but with a different coating or post-treatment are considered different grades. Carbide and coating combinations lack classification standardization, however, so different cutting tool suppliers use different names and classification methods for their grade charts. This can make grade comparison difficult for the end-user, an especially trying problem given that carbide grade suitability for a given application dramatically affects possible cutting conditions and tool life.

Part of Major Tool’s 52,000 square-foot building expansion includes the installation of this new Waldrich Coburg Taurus 30 vertical machining center.

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

The above explanation is correct in many cases. But since this is not an ISO/ANSI standard, some suppliers make their own adjustments to the system, and it is wise to be on the lookout for these changes.

Just as there is no official standard for grade application ranges, there is no formal standard for grade designations. That said, most major carbide insert suppliers follow common guidelines in their grade designations. The "classic" designation follows a six-character format BBSSNN, where:

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

When Puneet and Neelam Neotia moved from India to the United States several years ago, they brought with them a family background in manufacturing and CNC machining. Now the couple is working to get their startup machine shop off the ground, sourcing new customers and getting the word out about their shop in Clarksville, Indiana. The couple — proud to publicize their "Made in the USA" parts — is leveraging family connections and manufacturing capabilities back in India, but not in the way that some people assume.

Adding pallet systems brought Mach Machine success and additional productivity. The shop has since furthered its automation goals while adding new capabilities.

How can shops can make informed decisions using data-driven feedback to improve shopfloor efficiency and profitability? And how will these technologies differ between high- and low-volume production?

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

A bottoming tap has the smallest thread chamfer (1.5 inches). It’s used to finish the end of a blind hole since it can get all the way to the bottom (unlike plug and taper), but isn’t good at removing most of the material from the hole (that’s what the other two are for).

CCAI is offering a comprehensive Industrial Finishing Safety Seminar developed by industry experts well-versed in safety for finishing operations.  This day-and-a-half seminar focuses on NFPA 33, the Standard for Spray Application Using Flammable or Combustible Materials and will deliver important and critical information on how to safely operate an industrial finishing line. Topics Covered: An introduction to safety Overview and definitions General requirements and electrostatic spray equipment Ventilation Storage handling and distribution Fire protection Operations, maintenance and training Drying and curing Liquid and powder coatings Authority Having Jurisdiction panel discussion Who Should Attend? Manufacturing, staff and environmental engineers (industrial health & safety) Lead painters Maintenance leads and personnel Finishing equipment designers System controls and project engineers Facility managers Finishing industry distributors Date: Tuesday, March 11 and Wednesday, March 12 Time:  Tuesday - 9:00 AM - 4:00 PM and Wednesday 8:00 AM - Noon Location: Sames 45001 5 Mile Road Plymouth, MI 48170 Registration Fee: CCAI Members: $599  /  Non-Members: $750 Registration Fee Includes: Classroom instruction; lunch on day one; a certificate of completion; and a printed copy of the NFPA 33 Standard for Spray Application Using Flammable or Combustible Materials. Registration: CLICK HERE to register. Space is limited.