In peripheral milling, end mills remove material from a workpiece at the periphery during the machining process, unlike face mills that remove material at the top to produce flat surfaces.

Z-milling is the type of milling operation that aims to remove material in planar levels perpendicular to the fixed tool axis.

At this point, you already know the difference between face milling vs. peripheral milling, and you’re probably ready to head to your workshop to start milling. But before you do, allow me to give you some useful tips!

Face milling operations are a machining process where the milling cutter is positioned parallel to the workpiece. This is because the process aims to grind the sides of the cutter on the surface of the workpiece.

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Facemillingmachine

Speeds & Feeds ; Operation · Material ; Material · Cutter Material ; Cutter Material, HSS Carbide ; Cutting Speed, fpm (100-300 fpm) ; End Mill Diameter, in.

Profilemilling

Generally, face milling involves general face milling, high face milling, heavy-duty face milling, and finishing with wiper inserts.

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A peripheral milling operation also constitutes end milling. Before feeding the tool into and around the workpiece, it should first be positioned at a predetermined depth at the Z-axis.

Sidemilling

In face milling, the rotating axis of the cutter is positioned perpendicularly on the surface machined to achieve a FLAT and SMOOTH top face.

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When face milling, I highly suggest using milling cutters designed for facing, such as fly cutters and shell mills. But if you’re aiming for a different finish, an end mill will help significantly.

NOTE: Make sure that the machine spindle, which holds the cutting tool, is rotating at the right RPM (revolutions per minute).

Now that you already know what face milling and peripheral milling are, it’s time to compare the two machining processes. I’ll list all their differences down in 5 points:

Peripheral milling operations involve using an end mill or shell mill, even if the removal of material from a workpiece mainly happens on the sides of the cutting tool.

The teeth on the milling cutter will distribute the chip load, while the teeth of the cutter on the periphery completes the cutting job.

Endmilling

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Facemillingvs endmilling

Peripheral millingvs facemilling

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Face milling and peripheral milling operations are two terms you might encounter when dealing with the different machining processes.

In conventional milling, you will see the cutter grind in the opposite feed direction. On the other hand, the cutter grind towards the feed direction in climb milling.

Plainmilling

Slabmilling

Once the face milling process has begun, and the spindle starts spinning, feed the face mill on top of the workpiece. In this phase, you’ll be using the end of the cutting tool for material removal.

While both aim to remove material from a workpiece with a rotating milling cutter, face milling and peripheral milling still have KEY DIFFERENCES, specifically in how they perform their tasks.

Like in face milling, you’ll be able to achieve your objective depending on the accuracy of feed rates and cutting speeds, depth and positioning, as well as clamping force.

Now you know how to differentiate the two milling operations. And hopefully, you were able to understand how these processes work.

The feed rate of the face mill is HIGHLY DETERMINED by the number of teeth on the cutting tool, material of the workpiece, the depth of the cut, rigidity of the tool, and force applied by the vise or fixture.

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Wait no further and start milling your workpieces. As you head back to your workstation, remember to follow the tips listed above!

A CNC machine is well-known for its versatility. It can accomodate a wide range of cutting tools for shaping material into different sizes and shapes.

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